Turn-Mill Machines

Turn/Mill Machines are capable of both rotating-workpiece operations (turning) and rotating-tool operations such milling and cross-drilling. The machine is typically recognizable as a horizontal or vertical lathe, with spindles for milling and drilling simply available at some or all of the tool positions. A part requiring a variety of operations can be machined in one setup, particularly if a subspindle allows the part to be passed from one spindle to another during machining. More recently introduced turn/mill machines depart from the lathe design into something much more like a hybrid machine—combining a lathe’s chucks and spindles with the travels and milling power of a machining center.

Industry Analysis: Machining Semiconductor Components
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Industry Analysis: Machining Semiconductor Components

With many machine shops anticipating long-term growth in demand from the semiconductor industry, it is worth the time to heed the advice of manufacturers who have already been servicing this end-market for years.

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The forces involved in the milling process can be quantified, thus allowing mathematical tools to predict and control these forces. Formulas for calculating these forces accurately make it possible to optimize the quality of milling operations.

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Turn-mills are a type of multitasking machine that can shorten cycle times and help facilitate lights-out machining for two common machining types.

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Grob Mill-Turn Machining Center Provides Flexible Performance

The G550T mill-turn universal machining center offers optimized milling and turning performance for a broad range of part materials in one setup.

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TTI Brings Specialty Gear Production In-House with Multiaxis Machining

By investing in a 3+2-axis machine and utilizing simulation software for diagnostic checks, Techtronic Industries turned a four- to ten-week lead time into a one- to two-week lead time.

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WFL Milling Machines Feature Smart Sensors, Control System

M50 Millturn / 3,000 mm and M80X Millturn / 4,500 mm turning-boring-milling machines come equipped with a grinding attachment and a vibration-damped Silent ToolsTM Plus boring bar.

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Inverting Turning and Five-Axis Milling at Famar

Automation is only the tip of the iceberg for Famar, which also provides multitasking options for its vertical lathes and horizontal five-axis machine tools.

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Aerospace machining is a demanding and competitive sector of manufacturing, but this shop demonstrates five ways to find aerospace success.

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How to Start a Swiss Machining Department From Scratch

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OEM Moves From Automation Implementation to Refinement

Automating challenging parts for full-weekend automation requires substantial process refinements that can significantly boost throughput.

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Digital Demo: People and History Drive Solutions

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When Too Many Customers Spoil the Part

Duo CNC used to take on as many customers as the shop could handle. But when growth stalled, a top-down audit by the company’s general manager revealed that its customer base was inhibiting growth — and causing the shop to be less efficient and productive.

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IMTS 2022 Review: Attention to Automation Extends Beyond the Robot and the Machine

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FAQ: Turn/Mill

What is a multitasking machine?

Multitasking machines are often built on a turning center platform. These machines use rotary tools to combine several cutting processes such as turning, milling, drilling, tapping, grooving, threading and deep-hole boring on one machine.

Source: Buying a Lathe: Slant-Beds and Multitasking Configurations

What is a turn/mill machine?

A mill/turn machine, or turn/mill machine, is a CNC machine that can perform turning and milling operations.

Why use a multitasking machine?

Why do these machines continue to rise in popularity? It’s simple. They offer the opportunity for a part to be machined completely on one piece of equipment.

Traditionally, parts that might start on a lathe for turning work, for example, could then have to be taken to a mill to create prismatic features. That means, two machines must be set up and tended to. Parts with turning work complete must be transported to the mill. Those parts might have to be staged as work in process (WIP) waiting for the mill to become available (and scheduling can be tricky to efficiently coordinate machine availability). An accumulating number of setups and part repositioning can lead to error stacking. Multiple machines take up more floor space and consume more energy.

In cases in which a multitasking machine can produce parts complete, these issues go away.

Source: Multitasking Machining Equipment: Now the New Normal

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