CNC & Machine Controls

The CNC (computer numerical control) system of a machine tool includes the control unit itself, as well as the motion-control system such as the servomotors, drives and axis positioning devices. These components are part of any CNC machine tool, but they might be bought separately and retrofitted later on older machines that are upgraded or refurbished. Also part of the control system are sensors that may allow the control to make certain real-time decisions during unattended or lightly attended machining processes. These can include probes for measuring the position of the part or machined features, as well as monitoring systems for detecting the presence of the tool or the force that is being exerted in the cut.

How I Made It: Mike Lynch
CNC & Machine Controls

How I Made It: Mike Lynch

Mike Lynch has been a CNC programming teacher for three decades, in addition to being the longest-running columnist in Modern Machine Shop history, providing generations of machinists with expert insight into the art of programming parts. With this issue being Mike’s last, we wanted to highlight his career and what it means for the industry.

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CNC Tech Talks

2 Secondary Coordinate Systems You Should Know

Coordinate systems tell a CNC machine where to position the cutting tool during the program’s execution for any purpose that requires the cutting tool to move.

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4 Commonly Misapplied CNC Features

Misapplication of these important CNC features will result in wasted time, wasted or duplicated effort and/or wasted material.

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6 Machine Shop Essentials to Stay Competitive

If you want to streamline production and be competitive in the industry, you will need far more than a standard three-axis CNC mill or two-axis CNC lathe and a few measuring tools.

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Tips for Designing CNC Programs That Help Operators

The way a G-code program is formatted directly affects the productivity of the CNC people who use them. Design CNC programs that make CNC setup people and operators’ jobs easier.

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7 CNC Parameters You Should Know

Parameters tell the CNC every little detail about the specific machine tool being used, and how all CNC features and functions are to be utilized.

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Basics

5 G-Code Tips for Increasing CNC Efficiency

Optimizing G code is a low-cost way to improve CNC efficiency without sacrificing usability and safety.

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CNC Turnkey Package for Knee Mills and Lathes

Latest CNC & Machine Controls News And Updates

Fryer Machining Centers Boost Stability, Performance

Fryer Machine Systems Inc. presents its TC Series of CNC machining centers for high-performance cutting, accuracy, reliability and ease of use.

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Five-Axis

FANUC Details Robotic Vision, ROBODRILLS and More at IMTS 2024

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

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IMTS

Going Hands-On with Heidenhain and Acu-Rite Solutions

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

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See Automated Workpiece Measurement in Real Time

User-friendly inspection software for CNC machining centers is shown monitoring measurements between and after machining while performing SPC based on recorded measurement values.

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Automation

Fastems CNC Automation Solutions Provide Process Flexibility

IMTS 2024: Fastems is featuring its automated manufacturing system portfolio. It is also demonstrating its CNC automation systems and customer case studies.

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Royal Products Introduces Versatile Three-Jaw Chuck

IMTS 2024: Royal Products features a Three-Jaw Chuck for CNC workholding, designed to reduce setup time between jobs and for the utilization of a range of top tooling. 

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Featured Posts

4 Commonly Misapplied CNC Features

Misapplication of these important CNC features will result in wasted time, wasted or duplicated effort and/or wasted material.

Read More

Can AI Replace Programmers? Writers Face a Similar Question

The answer is the same in both cases. Artificial intelligence performs sophisticated tasks, but falls short of delivering on the fullness of what the work entails.

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CNC Tech Talks

Combining Functions With User-Defined G & M Codes

CNC programmers gain flexibility when using custom macros to define G and M codes themselves.

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Five-Axis

6 Machine Shop Essentials to Stay Competitive

If you want to streamline production and be competitive in the industry, you will need far more than a standard three-axis CNC mill or two-axis CNC lathe and a few measuring tools.

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Grinding

Joint Ribbon Cutting at Fagor, Danobat Showrooms

Danobat and Fagor co-hosted an inaugural event for their co-located facilities in the Chicago area.

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CNC Tech Talks

Tips for Designing CNC Programs That Help Operators

The way a G-code program is formatted directly affects the productivity of the CNC people who use them. Design CNC programs that make CNC setup people and operators’ jobs easier.

Read More
Hurco
Starrett W9400 Touch Screen Indicator
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SolidCAM
To any Measurement Question there is an Answer

FAQ: CNC & Machine Controls

What does CNC stand for?

Computer Numerical Control.

Source: CNC Intro-The Key Concepts Of Computer Numerical Control

What is CNC?

Computer numerical control (CNC) is the control of machining tools through automation or computer programming. A CNC machine follows coded instructions such as G-code and M-code. These instructions are typically written by a person or by CAD/CAM software. This allows for a highly automated process that can be more efficient than manual machining, providing users with better productivity, speed and accuracy. The most basic function of any CNC machine is automatic, precise, and consistent motion control. All forms of CNC equipment have two or more directions of motion, called axes. These axes can be precisely and automatically positioned along their lengths of travel. The two most common axis types are linear (driven along a straight path) and rotary (driven along a circular path).

Source: Key CNC Concept #1—The Fundamentals Of CNC

How much does a CNC machinist make?

According to the Bureau of Labor Statistics (BLS), the mean annual wage of a CNC tool operator is $44,300 as of May 2020. The median wage is $42,260.

Further reading: New Apprenticeship Program At Hurco North America

5 Ways to Simplify Tasks for CNC Newcomers

Physics-Based Online Training in CNC Machining Available for Free Through DoD Initiative

Advanced CNC Training Program Teaches In-Demand Skills

What should new CNC machinists know?

1. Shop safety

First and foremost, newcomers to manufacturing must understand that the shop floor is a dangerous place. You must convey general concerns in two areas: safety equipment that workers use and safety practices to which they must adhere.

2. Shop math

The arithmetic that a typical CNC operator must be able to perform is simple. However, you must ensure that newcomers can use a calculator to add, subtract, multiply and divide.

3. Blueprint reading

Anyone working with CNC machines must be able to interpret a 3D workpiece from a series of 2D views on an engineering drawing. This involves understanding line types (visible, hidden, center, section, etc.) and orthographic projection.

4. Tolerance interpretation

Newcomers must understand that every workpiece attribute has an amount of allowable error, whether it be specified or implied.

5. Measuring devices

Explain the two basic types: fixed and variable gages. Go into detail for any fixed gages your CNC operators use, including go/no-go gages and gages that incorporate a dial indicator.

Source: 5 Things New CNC Machine Operators Must Know

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To any Measurement Question there is an Answer
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