Robots and Automation in Metalworking

Machine-tending robots are often key components used to enable unattended or lights-out machining operations, adding capacity by taking advantage of time that’s currently unused, like nights and weekends. In many cases, robot integration enables shopfloor employees that were previously loading and unloading parts from machines to perform duties of greater value. Plus, today’s robots are faster and more intelligent than in years past and are also becoming increasingly viable for small-batch/high-mix production. In addition, collaborative robots, or “cobots,” use sensor technology that enables them function safely alongside humans in a shared work environment. That means no more isolating fencing is needed to separate worker and robot.

Easy-To-Install Data Acquisition System for Real-Time Monitoring Across Brands
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Easy-To-Install Data Acquisition System for Real-Time Monitoring Across Brands

cnSEE from All World Machinery Supply combines easy installation and monitoring across multiple machines.

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4 Steps to a Cobot Culture: How Thyssenkrupp Bilstein Has Answered Staffing Shortages With Economical Automation

Safe, economical automation using collaborative robots can transform a manufacturing facility and overcome staffing shortfalls, but it takes additional investment and a systemized approach to automation in order to realize this change.

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Made in the USA - Season 1 Episode 2: The Automation Puzzle

There is a fundamental question we need to answer when we talk about automation: To what extent is automation an answer to the skilled workforce shortage, and to what extent is automation vs. Skilled labor the wrong comparison to make in the first place?

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Choosing a Five-Axis Machine Tool With Automation in Mind

While much focus is placed on the machinery that moves parts, the features most important for automating five-axis machining are arguably found in the machine tool itself.

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5 Tips for Automating Laser Marking With Robots

Automating laser marking can be a useful way to increase robots’ utilization, but the process requires careful planning for success.

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Reducing Machine Cycle Times Both In and Out of the Cut

Increasing automation means setup times are lower than ever. How can shops optimize cycle times to match and win more business?

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Turn-Mills 101

Turn-mills are a type of multitasking machine that can shorten cycle times and help facilitate lights-out machining for two common machining types.

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ABB Robotics Sponsors MassRobotics to Accelerate Automation Innovation

By equipping MassRobotics with its advanced cobots, ABB aims to facilitate the creation of new and impactful solutions that address real-world challenges across various industries.

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Test Bed Builds Up Robotics Research at Carnegie Mellon University

At Carnegie Mellon University’s Manufacturing Futures Institute, researchers use a robotic test bed where AMRs deliver Lego bricks to robot arms for assembly to study AI, multirobot collaboration, assembly, safety and more.

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ModuleWorks, Toolpath Sign Technology Partnership for Accelerated Software Performance

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

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Kuka AMR Maximizes Efficiency in Compact Production Environments

Kuka Robotics Corp. presents the KMP 600P, a compact mobile platform intended to streamline efficiency in confined production environments. 

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Data Fuels Robotics Research

At Mill 19, the site of the Advanced Robotics for Manufacturing Institute and Carnegie Mellon University’s Manufacturing Futures Institute, robotics data provides the foundation for AI and digital twins.

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IMTS 2024: Trends & Takeaways From the Modern Machine Shop Editorial Team

The Modern Machine Shop editorial team highlights their takeaways from IMTS 2024 in a video recap.

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Four Automation Technology Trends

Robotic technology is advancing, enabling manufacturers to automate more tasks than ever before.

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What Year Did a Robot Hand First Debut at IMTS?

Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

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FANUC Details Robotic Vision, ROBODRILLS and More at IMTS 2024

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

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The Best of IMTS24 In Photos (We Saved the Best One for Last!)

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FAQ: Automation

What is automation?

“Robot” is the first picture that comes to mind, but it means more than that. Automation could be machines that are able to do more in one setup, one handling. It also refers to other options like pallet systems for moving work around, in and out of machines. It refers to software that can automate certain operations. Automation is not a replacement or an alternative for people.

Source: Practical Approaches to Automation

What is a cobot?

A collaborative robot or “cobot” is a robot that is safe to run unguarded near people. Most cobots are safe because they are speed- and force-limited, and they stop upon sensing contact with an obstacle. Cobots are also easy to relocate and reprogram for different tasks in a shop.

Source: 10 Things to Know About Collaborative Robots

What should you know about cobots?

1. Cobots, vision and AI all go together.

2. Cobots do not guarantee safety.

3. Cobot applications need not feature collaboration.

4. Automation’s payback period is declining.

5. Trends in manufacturing favor collaboration.

6. Cobot adoption might be held back by lack of people.

7. Advancing AGV technologies make cobots mobile.

8. Attention recognition is coming.

9. Collaborative can be done in different ways.

10. “Collaborative” can be a bigger idea.

Source: 10 Things to Know About Collaborative Robots

How do robots and 3D printing intersect?

1. 3D Printed End-of-Arm Tooling (EOAT)

2. 3D Printed Off-Robot Accessories

3. Robot-Tended 3D Printers

4. Robots As 3D Printing Systems

Source: 4 Ways Robots and 3D Printing Intersect

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