Articles

Holemaking

More Than Big Machines

This shop specializes in very large components such as rotor hubs and support bases for wind turbines. Its lineup of large horizontal boring mills can handle parts weighing 40,000 pounds and 12 feet on a side. However, the shop’s success also lies in other manufacturing resources and strategies. These include material handling equipment, customized tooling, special fixtures and wireless, portable measuring systems.

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The Case For Constant Velocity

Constant Velocity Technology uses high speed computer hardware and creative algorithms to enable machine tools to achieve fast, consistent feed rates across complicated 3D surfaces.

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Striving To Be Partners, Not Shops

The two divisions within this business machine complex parts for the medical and aerospace industries. So in that sense they’re shops. However, in order to grow with their customers, they realized they had to be more than just providers of good parts. They needed to serve as their customers’ manufacturing partners.

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Steel Ring Catalog

Smalley’s complete product line is featured in one catalog, which includes more than 7,000 standard wave springs, spiral retaining rings and snap rings.

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Laser Welding System Designed For Moldmaking

The LRS laser welding system from O.R.

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Cutting Tools

Learn From Your Mistakes

Admit it. There have been instances in which an operator’s mistake or a programming error turned one of your shop’s perfectly good cutters into a deformed creature.

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Turning Machines

Turning Is Optional

The part requires only milling and drilling, but it is still run on a lathe. Except for the cutoff tool, all of the turret positions on this lathe hold rotating tools. In other words, turning is not essential for using a lathe effectively. This application illustrates the productive possibilities of a modern turn-mill machine.

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Workholding

Lending A Hand To The Machining Center

This coolant-operated gripper loads in the spindle like a toolholder, allowing the machining center to lift and move its own workpieces.

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Toolholders

Measuring Taper For Toolholders And Spindle Applications

Companies concerned about strict quality requirements regularly check toolholder tapers for wear or inaccuracy because these conditions can jeopardize the results of a critical operation. However, a shop can check tapers quickly and reliably with air gages. These devices can be used effectively without special operator training. For measuring taper in a production environment, few other methods can match the speed and performance of air, as multiple-circuit air jets can be placed in very small taper gages.

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Workholding

Attracted To A Better Way

Modular, magnetic workholding blocks have changed the way this shop approaches the machining of both large and small workpieces. The blocks’ portability allows them to be used on a variety of different machines. Their flexibility often eliminates the need to create custom fixtures.

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CAD/CAM

How PLM Helps Manage Global Supply Chains

Product Lifecycle Management (PLM) can make it possible to capture information from all stages of manufacturing and production. Here are a few examples of how PLM can help optimize production processes that are spread around the world.

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Gundrilling On A Machining Center

In many applications, gundrilling does not require specialized equipment. This article explains how gundrilling can be performed effectively on standard vertical or horizontal machining centers.

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