Milling Tools

Milling is a complex metal removal process that usually involves a clamped workpiece being fed in a linear direction into a multiple tooth rotating cutter. Due to the vast variety of machinery, controls and tools that are available, milling is one of the universal machining methods of choice. It offers excellent machining efficiency, good surface finishes, great flexibility and a high degree of accuracy. While turning is frequently used to create round surfaces with a single cutting edge, milling normally uses several cutting edges in a single tool to create flat faces, shoulders, slots and contoured surfaces. There are many types of machine tools used to perform a milling operation, including manually controlled, numerically controlled and special dedicated machines.

Shoulder Milling Cuts Racing Part's Cycle Time By Over 50%
Milling Tools

Shoulder Milling Cuts Racing Part's Cycle Time By Over 50%

Pairing a shoulder mill with a five-axis machine has cut costs and cycle times for one of TTI Machine’s parts, enabling it to support a niche racing community.

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Horn USA
CERATIZIT OptiLine Solid Carbide End Mills

ESSENTIAL READING

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Basics

10 Tips for Titanium

Simple process considerations can increase your productivity in milling titanium alloys.

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Milling Tools

A New Milling 101: Milling Forces and Formulas

The forces involved in the milling process can be quantified, thus allowing mathematical tools to predict and control these forces. Formulas for calculating these forces accurately make it possible to optimize the quality of milling operations.

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Milling Tools

How to Tackle Tough Angled Pocket Milling With Two Tools

Milling a deep pocket with a tight corner radius comes with unique challenges, but using both a flat bottom drill and a necked-down finishing tool can help.

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Basics

Choosing Your Carbide Grade: A Guide

Without an international standard for designating carbide grades or application ranges, users must rely on relative judgments and background knowledge for success.

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Basics

How to Manage Cutting Tool Inventory in a Small Job Shop — The One-Person Shop #4

Working in short lead times means maintaining a large range of tools to be ready. What is the right way to stock and organize this investment?

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Turning Machines

Why Binderless CBN Inserts Turn Titanium Faster

A new formulation of cubic boron nitride could provide a more solid alternative to cemented carbide as finish-machining becomes more demanding. 

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Latest Milling Tools News And Updates

Milling Tools

Kyocera Milling Tool Provides Reliable Cutting Performance

The MB45 series is designed to cater to a broad spectrum of machining applications, giving customers a cost-effective solution for a wider range of possibilities.

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Milling Tools

Emuge-Franken Threading Tools Mill Challenging Materials

The company has expanded its offerings of solid-carbide thread mills with new products for challenging applications.

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Milling Tools

Nidec Universal Head Enables Versatile Machining

The compact universal head enables better accessibility between the tool and the workpiece, as well as improved surface-finish quality, greater motion range and high-efficiency machining under ideal machining conditions.

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Milling Tools

Kyocera SGS Through-Coolant End Mills Improve Chip Evacuation

H-Carb end mills feature a specialized core and flute design improve rigidity and chip flow while reducing deflection.

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Milling Tools

Big Daishowa Milling Cutters Provide Versatile Operation

The company has expanded its lineup of Fullcut Mill FCM tools to include larger diameters and additional lengths.

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Milling Tools

Tungaloy Milling Inserts Enhance Cutting Performance

TungAluMill is designed for efficient machining of aluminum alloys and other non-ferrous materials at high speeds.

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Featured Posts

Milling Tools

The Impact of Cutting Teeth Spacing on Machining Stability

Many cutter designs are available, and variable teeth spacing (or variable pitch) cutters can be used to influence milling stability. Let’s discuss why teeth spacing affects stability.

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Milling Tools

Grooving Attachment Streamlines Operation by 75%

A grooving attachment enabled Keselowski Advanced Manufacturing to reduce cycle times by over 45 minutes on a high-value, high-nickel part feature.

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Die/Mold

Twin Spindle Design Doubles Production of Small Parts

After experiencing process stalls in the finishing stage of production, Bryan Machine Service designed an air-powered twin spindle and indexable rotating base to effectively double its production of small parts.

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Basics

10 Tips for Titanium

Simple process considerations can increase your productivity in milling titanium alloys.

Read More
Turn/Mill

A New Milling 101: Milling Forces and Formulas

The forces involved in the milling process can be quantified, thus allowing mathematical tools to predict and control these forces. Formulas for calculating these forces accurately make it possible to optimize the quality of milling operations.

Read More
Milling Tools

All-Around Mill Improves Productivity and Cost for Valve Job

Adopting a mill with a double-negative rake and pockets compatible with multiple insert geometries enabled Progressive Metal Service to increase feed and lower scrap rates for a valve.

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Retention Knobs

FAQ: Milling Tools

What is milling?

At its most basic, milling is the meeting of a rotating tool with a clamped and stationary workpiece, as opposed to turning where the tool is stationary and the work material rotates. Actually, the workpiece has feed motion imparted from the machine tool. The meeting of the rotary motion of the cutter and the cutting edge of the tools produces fluctuating cutting forces: vibration, heat, and, if all goes well, chips.

Source: A New Milling 101: What Milling Is, Then and Now (Plus a Glossary of Milling Terms)

What is a milling machine?

Milling machines may have either vertical or horizontal spindle orientation, and typically, face milling cuts flat surfaces, but multi-axis CNC machines make it possible to include three-dimensional movements. That said, there are four basic categories of milling: face milling, periphery milling, slot milling, and specialty applications.

Source: A New Milling 101: What Milling Is, Then and Now (Plus a Glossary of Milling Terms)

What are the basic categories of milling?

Face milling: Used for creating a flat surface (face) on the workpiece. The cutting plane is usually perpendicular to the axis of rotation and the cutters most often feature a single row of inserts, designed with a wide range of cutting geometries, inserts, lead angles, and mounting adaptations.

Periphery milling: Generates a primary surface parallel to the spindle rotation. A secondary surface is sometimes produced. The cutting plane is usually parallel to the axis of rotation.

Slot milling: Used for producing a slot or channel in the workpiece. There are two primary types of slot milling cutters: disk mills and end mills. Disk mills can be high-speed steel, brazed carbide, and indexable-insert-based. They are typically used in operations perpendicular to the spindle rotation.

Specialty applications: Includes copy milling, plunge milling, ramping, helical and circular interpolation, trochoidal, and others.

Source: A New Milling 101: What Milling Is, Then and Now (Plus a Glossary of Milling Terms)

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