Aerospace

CAD/CAM

CAM Features Facilitate Five-Axis “Hog-Outs”

A point of pride for this shop is its ability to take on projects others wouldn’t touch. Recently, capabilities within Mastercam CAM software enabled the company to overcome challenges with a difficult aerospace component and, more significantly, to bring in new, similar work.

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Presetting Process Cuts Scrap, Rework

Aerospace manufacturer Fokker Aerospace Group relies on Speroni’s STP46 tool measuring and presetting machine to ensure that step drills used to cut and chamfer holes on aircraft flap skins are within tolerance and set to the proper length. This machine and custom procedures developed by Speroni enables the aerospace manufacturer to avoid cost and downtime resulting from reworking or scrapping these large parts.

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Aerospace

Tool Line Complements Titanium, Stainless Techniques

A notable trend over the past five years or so has been the evolution of techniques for machining hard, difficult-to-cut materials, particularly titanium and stainless steel.

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Water Conservation in Waterjet Machining

This job shop’s water reclamation system also extends the life of waterjet machine hardware.

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Aerospace

Titanium Calls for a Tight Hold on the Tool

Haimer’s SafeLock System provides pull-out protection for tools in high performance cutting such as the machining of titanium.

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Aerospace

Briquetter Alleviates Chip Disposal Inefficiencies

When this manufacturer of aircraft ejector seats increased its machining capacity, the volume of chips generated increased as well. A briquetter from Prab provided a safe work environment, a fast return on investment and cost savings that have added to the shop’s profitability.

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Aerospace

Making Research Real

Rolls-Royce expands upon a successful formula for developing manufacturing innovations beyond university research and into production.

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Milling Tools

Composites Machining for the F-35

Lockheed Martin’s precision machining of composite skin sections for the F-35 provides part of the reason why this plane saves money for U.S. taxpayers. That machining makes the plane compelling in ways that have led other countries to take up some of the cost. Here is a look at a high-value, highly engineered machining process for the Joint Strike Fighter aircraft.

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Six Ways Outsourced Maintenance Saves

Outsourcing maintenance to a third-party specialist can be a cost-effective way to realize higher overall equipment efficiency and better process control.

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Holemaking

Drilling with Modulation Delivers Pecks for Free

A system for center drilling on Swiss-types and other small lathes oscillates the drill up to 1,000 times per second. Cycle time, part quality and predictability all improve.

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