Articles

Five-Axis

Five-Axis Demands a Talented Supporting Cast

This mold manufacturer’s choice of workholding, programming and cutting tool technology helped maximize the time available to navigate the challenges of getting used to its first-ever five-axis machining center.

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Toolholders

Collet System Avoids Cutter Pull-Out in High-Feed Applications

Pioneer has developed a cost-effective collet system for high-feed applications in which cutters pull out from their holders.

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Basics

A Consultant's Tips for Growing Your Machine Shop

An outside salesperson is only one element of a coherent business development strategy, says David Bassler of Bassler Sales and Management Consulting. The entire team should embrace the following tips.

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Economics

GBI: Metalworking for January 2016 – 44.4

Industry continues its slow upward trend.

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Automation

Infographic: Careers in Welding

An illustration summarizes the work, compensation and opportunities in this field. Those opportunities sometimes involve travel and increasingly involve automation.

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Connecting Forklifts to the Industrial Internet of Things

ITAMCO, a manufacturer of precision-machined components and high-precision gears, has linked its forklifts to its network-based communication system. This connection to the Industrial Internet of Things (IIOT) significantly reduces the time it takes to get material ready for the next operation.

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Die/Mold

What’s “Cavaforming?”

Armed with a 40-foot-long, 40-ton cold-forming machine that’s long been out of production, this mold manufacturer can produce tubular insert IDs with ±0.0002-inch tolerances and a 4-micron surface finish without EDM or polishing.

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Five-Axis

Taking It Slow Pays Off for Learning Five-Axis Machining

A deliberately incremental approach helped this shop flatten a significant learning curve for collaborating on the postprocessor, easing setups and using cutting tools effectively.

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Control Capabilities Often Go Unused

The value of some control capabilities don’t become apparent until they are seen in use. Heidenhain supports its CNC users with a new Chicago-area training facility.

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EDM

“Smart” Generator Technology Makes EDM Operation Intuitive

GF Machining Solutions offers four generator features that enable users to input desired burning results into the CNC, and let the system do the rest.

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Variations on the Rotary Transfer Theme

A Hydromat open house event demonstrates the degree to which rotary transfer machines can be tailored to specific high-volume applications.

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EDM

EDM Cell Cuts Lead Time in Half, Improves Quality

Sodick's AG60L sinker EDM and an Erowa Robot Compact helped Ford Tool and Machining LLC cut lead time in half when it needed to reduce downtime and increase repeatability.

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