Large Part Machining

Vertical Turning Adds a Horizontal Ram

For American Vulkan, having both a vertical and a horizontal ram on a large VTL is a critical advantage. The added flexibility enables the company to finish some of its biggest coupling components in one setup to a level of precision and surface quality not attainable otherwise.

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Aerospace

90 Cubic Inches Per Minute in Titanium

Mag says its XTi super profiler is designed to remove metal at impressive rates. Its first two machines are are being used for aerospace applications.

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Oil & Gas

Inserts Withstand Heavy, High-Feed Cuts

Swapping standard button inserts for a new grade from Ingersoll helped this manufacturer of downhole oil-drilling equipment double throughput on a troublesome arbor milling job in hardened steel.

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Setup Time Savings from a Long X Axis

Bertsche Engineering developed the X-Flex Center to replace three standard-size machining centers.

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Cryogenic Machining of 787 Fuselage

Starting early next year, Boeing South Carolina will mill and drill composite fuselage sections for the 787 Dreamliner through cryogenic machining.

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Key Elements of the World’s Largest Inverted VTL

A number of noteworthy design elements enable this inverted vertical turret lathe to accurately and effectively machine very large components.

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Larger Equipment Helps Expand Vision

The largest vertical-capacity Carl Zeiss CMM in the Western hemisphere and four large boring mills from MAG Giddings & Lewis prove critical to machining massive wind turbine components at Three-M Tool and Machine.

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Delivering Value in Program Production

A contract manufacturer specializing in ongoing production programs describes the investments involved in winning this work.

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Shop Finds Perfect Fit in New VMC

A Feeler VMC from Methods Machine Tools helped this shop produce larger parts more efficiently and accurately.

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Gearing Up to Make Big Gears

Over the years, this Indiana job shop/contract manufacturer developed a specialty in gear making. Now it is taking this specialty to a grander scale. Two large machines for high-precision internal gear grinding are the main anchors of the company’s new precision grinding room.

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