Articles

The Shift to Horizontal Machining Centers Gathers Steam

Metalworking companies, especially job shops, continue to invest more heavily in HMCs. This trend points to the inherent capability and flexibility of these machines for producing complex, high-value workpieces.

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Machining in a Measured Future

Today’s most exclusive work serves as a proving ground for the coming era of more stringent specifications, less paper and more comprehensive quality control in general.

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Basics

The Move to Data-Driven Manufacturing Is a Positive Transformation

It will not be easy, but the transformation will be manageable and rewarding. The first step is machine monitoring.

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Top Shops

Top Shops Profile: MRS Machining

MRS Machining was 2017’s Top Shops Honors Program winner in the category of human resources.

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Vortex Tubes Put a Cool Spin on Dry Machining

This technology offers an alternative to traditional liquid coolants by providing a clean stream of air as cold as -30°F to cool cutters and workpieces during machining.

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Turn/Mill

Laser Lathes Consolidate Medical Manufacturing

Laser cutting and welding capability can make Swiss-type lathes an ideal complement to equipment that hasn’t traditionally shared space with production machinery.  

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DMG MORI Presents Davis Technology Days

Attendees saw the U.S. premier of two five-axis machining centers. They also saw vertical machining centers and the company’s advanced machine tool factory. 

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Oil & Gas

Machined Parts Supplier Musts and Plusses

A retired vice president of manufacturing for an oil and gas drilling equipment OEM describes the traits he looked for in potential new machining vendors as he worked to bolster the company’s supply chain.

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A Vertical Bridge Mill Provides Big Opportunities

Seeing your company as a boring-mill shop is a problem when only 20 percent of your jobs are actually boring-mill related. It’s also a problem to have the space and potential to produce large parts when you only win 6 to 14 percent of the large-part jobs you quote.

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Basics

When Buying a Five-Axis Machine, Bigger Isn't Always Better

For trunnion-type five-axis machine tools, workpiece size will have an impact on what size machine you should buy. 

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CAD/CAM

The Value of Double-Checking Your Programs

Using simulation software to validate CNC programs for large, expensive precision parts helped one manufacturer reach a delicate balance of speed and accuracy.

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Cutting Tools

An End Mill Designed to Control Chatter

This end mill design enables it to vibrate at the same frequency as the workpiece, preventing vibration from turning into chatter.

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