Measurement Tools for Machining

Measurement tools are used to verify that a part’s dimensions conform to required tolerances. They include calipers, micrometers, gages, CMMs and profilometers.

Understanding Structured Light Scanning Measurements
Inspection and Measurement

Understanding Structured Light Scanning Measurements

Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.

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ESSENTIAL READING

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Measurement

How to Evaluate Measurement Uncertainty

Manufacturing and measurement are closely coupled. An important consideration for the use of measurement results is the associated measurement uncertainty. This article describes common metrology terms and provides an example uncertainty analysis.

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6 Machine Shop Essentials to Stay Competitive

If you want to streamline production and be competitive in the industry, you will need far more than a standard three-axis CNC mill or two-axis CNC lathe and a few measuring tools.

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How to Choose the Correct Fixed-Body Plug Gaging Solution

The two types of fixed-body plug gages are both accurate, fast and easy to use. Consider these factors when selecting one for your gaging application.

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Rethink Quality Control to Increase Productivity, Decrease Scrap

Verifying parts is essential to documenting quality, and there are a few best practices that can make the quality control process more efficient.

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Basics

How to Calibrate Gages and Certify Calibration Programs

Tips for establishing and maintaining a regular gage calibration program.

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Basics

How to Choose the Correct Measuring Tool for Any Application

There are many options to choose from when deciding on a dimensional measurement tool. Consider these application-based factors when selecting a measurement solution.

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Latest Measurement News And Updates

Measurement

Rego-Fix Toolholding, Metrology Products Increase Accuracy and Efficiency

IMTS 2024: Rego-Fix introduces automated tool clamping units, spindle drawbar force testing tool for increased efficiency and accuracy in measurement. 

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Measurement

Nikon Metrology's CT Software Provides AI-Assisted Imaging

Nikon’s AI Reconstruction technology enables rapid results and optimized analysis by applying deep learning techniques to enhance image quality.

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Keyence Multi-Sensor Measuring System Targets Quality Control in Metrology

IMTS 2024: Keyence introduces the LM-X Series Multisensor measurement system for high-performance measurement, automated inspection processes, accuracy and quality control.

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Measurement

Hexagon Handheld Scanners Enable Measurement Flexibility

AtlasScan Max and MarvelScan enable measurement of parts where metrology has not traditionally been used, including applications in automotive, rail, industrial equipment and general manufacturing.

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Verisurf Sign Solutions Agreement With Hexagon

Verisurf will offer complete metrology solutions that combine its model-based inspection and measurement software, training and live technical support with Hexagon CMMs.

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Measurement

Correlation Between Contact and Non-Contact Surface Analysis Equipment Is Critical — Until It Isn’t

Understanding the differences between measurement methods means their discrepancies can be explained and used as an advantage to produce better correlation.

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Featured Posts

Measurement

4 Ways to Establish Machine Accuracy

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

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Turning Fixed-Body Plug Gages Inside Out

Fixed-body mechanical plug gages provide fast, high-performance measurement for tight-tolerance holes.

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Ballbar Testing Benefits Low-Volume Manufacturing

Thanks to ballbar testing with a Renishaw QC20-W, the Autodesk Technology Centers now have more confidence in their machine tools.

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Measurement

Using Digital Tap Testing to Measure Machining Dynamics

Tool-toolholder-spindle-machine combinations each have a unique vibration response. We can measure the response by tap testing, but we can also model it.

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More Surface Finish Parameters at Hand

Measuring surface finish at the point of manufacture is often done by the same machinist who is manufacturing the part. They need tools that meet test requirements and are easy to use.

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Measurement

The Nuts and Bolts for Getting the Gaging Fixtures Right

Gage fixtures are the key to accurate and repeatable measurements, so make sure there is no play at its joints.

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FAQ: Measurement

What is a caliper?

Calipers, which can be Vernier, dial or digital, are versatile tools for basic length measurement. They can be used on the shop floor, in the inspection room or even in the home by hobbyists.

Source: Caliper Tips And Tricks

What is a micrometer?

A micrometer consists of two opposing surfaces, a stationary anvil and a moveable spindle. On most micrometers, these hardened steel or carbide-tipped contact surfaces are flat. However, micrometers can also be equipped with contact tips with unique forms for measuring special part characteristics.

Convenience is one of the reasons the micrometer is often the tool of choice for length/diameter measurements. The basic micrometer provides direct size information quickly, has high resolution and is easily adaptable to many different measurement applications.

Source: How to choose a micrometer that fits your needs

What is a gauge?

Gages are indirect reading instruments. The measurement units live not on the scale but off-site (for example, in a calibration room), and a master or other standard object acts as their substitute. The workpiece is compared against the master and only indirectly against the measurement units. The gage thus evaluates not the dimension itself, but the difference between the mastered dimension and the workpiece dimension. Examples of these comparative gages include an adjustable bore gage, mechanical snap gages or bench stands with dial indicators.

Gages tend to be faster and more accurate than measuring instruments. This is because they are dedicated to a particular size, and over their short range, they produce higher resolution and hence, greater accuracy.

Source: When Gaging Becomes Measuring That Becomes Gaging

What does CMM mean?

A coordinate measuring machine (CMM) is a measurement tool that consists of a motion system, a probing system, a computer and measurement software.

Source: Machining 101: What Are Coordinate Measuring Machines?

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