Tooling

Oil & Gas

Harley Davidson Parts Manufacturer Mills A 'Mile Of Aluminum'

This designer and manufacturer of Harley-Davidson aftermarket motorcycle engines and related components, is using PCD milling to finish engine cases, oil pumps, rocker boxes, inner and outer primary engine covers, and transmission cases and covers.

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Integrated Tool Management

Bridging the gap between process engineering and shop floor activities can bring about a "deproliferation" of cutting tools.

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Workholding

Clamping Difficult Workpieces With Ice

What does a shop do with a workpiece that needs machining but can't be toe-clamped, bolted, chucked or held in a conventional vise? Securely holding many so called exotic materials - ceramics, carbides, glass, and other brittle blanks - is a challenge. The Ice Vice may offer a solution.

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Workholding

An Intelligent Fixturing System

Have you ever wished for a workholding system that could (1) pick any of a family of parts from an assembly line, (2) identify it, (3) automatically fixture it, and (4) present it precisely oriented to a machine tool for machining or assembly?

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Holemaking

CMM Locks In Inspection And Productivity

This company, established more than 140 years ago, manufactures a high volume of brass padlocks annually. They are made on two large rotary transfer machines with drilling capabilities. The company is also doing reverse engineering for tooling purposes for other machines it uses in its manufacturing and assembly departments.

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Milling Tools

The Case For Copy Milling Cutters

The round-insert 'button cutter' can bring a high metal removal rate to a low horsepower machining center.

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Workholding

Balancing Workholding Density And Flexibility

Like many contract manufacturers and job shops, this company found itself doing runs that were too short for dedicated fixtures and too long for one-vise setups.

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Tooling Reduces 21 Minute Job To 9 Minutes

Shop leadership was looking for a way to reduce the time it took to complete a very difficult boring job. The job took 21 minutes per part to complete with multiple roughing and finishing processes. It required 10 minutes of hone time.

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Boring Bar Adjusts In The Cut

Firms that do a lot of boring of gear boxes, valves, castings and other complex components on horizontal boring mills, floor-type boring mills and similar horizontal-spindle machines should be interested in Controlled Boring Bars and Contouring Heads.

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Turn/Mill

New Borders For Swiss-Type Turning

The traditional niche may be too narrow. This shop uses sliding-headstock lathes for jobs that wouldn't normally be run on this type of machine.

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