Tooling

Heavy-Duty Hole Making

A modular drilling and boring system has changed this oilfield product manufacturer's holemaking operations.

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Cutting Tools

Deep Thinking

A job shop that specializes in gundrilling points out the special requirements of machining deep holes.

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Workholding

Securing A New Process

A Minnesota manufacturer of precision parts boosts productivity by expanding its workholding capacity.

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Holemaking

Drilling Dry With A Heat Pipe

It's widely known that hole making is, by a significant margin, the most frequently performed process among metalworking operations. It's also among the most difficult operations to control from a thermal perspective.

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Holemaking

Another Way To Square—Or Is It Perpendicular?—It Up

There are a number of tools available for shop personnel to evaluate the right angle relationship between two surfaces. The basic machinist square has a number of variations, the most common being the hardened steel square used to check right angles and set up milling and drilling machines.

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Aerospace

The Overhang Effect

The length by which the tool extends from the toolholder is a variable that can be used to 'tune' the machining process. Contrary to what you may expect, increasing the tool's L:D ratio may reduce chatter and result in more productive milling.

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Turning Tools

Manufacturer Learns How To Use Cutting Tools More Effectively

In today's competitive climate, cutting tool manufacturers have to do more than just produce tools--they have to help customers use those tools effectively.

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A Boring System For Non-Round Holes

Machining an out-of-round bore is easy if you're not particular about the location or magnitude of the roundness error. But accurately machining a hole that has a precisely defined non-round profile is a capability that would seem to be well beyond what a standard boring bar can accomplish.

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Harley Davidson Parts Manufacturer Mills A 'Mile Of Aluminum'

This designer and manufacturer of Harley-Davidson aftermarket motorcycle engines and related components, is using PCD milling to finish engine cases, oil pumps, rocker boxes, inner and outer primary engine covers, and transmission cases and covers.

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