Matt Danford

Matt Danford Former Senior Editor

Micromachining

Machining Micron-Tolerance Micro-Parts Teaches Lasting Lessons

Different tools and machining strategies have driven this shop to seek new efficiencies beyond its most demanding work and most capable machining center.

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Cutting Tools

Value beyond the Tool Catalog

Both cutting tool suppliers and the manufacturers they serve have plenty to gain from deeper collaboration.

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Amerimold 2016: Positive Vibes, Sophisticated Technology

Moldmakers reported good business and optimism for the future amidst displays of technology ranging from modular workholding to new machine tools to non-contact measurement.

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Virtual CNC Training Goes beyond Simulation

Teaching CNC technology doesn't have to require an actual CNC. Learn how some cash-strapped educational institutions (and risk-averse manufacturers) are using virtual training.

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CT Scanning Moves from Lab to Production Line

In addition to raw computing power, new microfocus source designs and intuitive software make this technology ready for the production line.

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Die/Mold

On-Machine Verification Keeps Process Chain Intact

Measuring on machining centers is no substitute for this mold manufacturer's CMM. Rather, the goal of on-machine probing is to minimize downtime at individual workstations and to maximize overall throughput.

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Virtual Training Helps High Schools Teach CNC Skills

Machine Training Solutions is paving the way to bring virtual CNC training and mentoring to high school honors students.

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CAD/CAM

Broken-Up Programs Limit Broken Tools

Posting tool paths for different operations to the machine individually rather than as a single, combined part program helps this heavily lights-out operation quickly address the causes of tool wear and breakage.

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Student Video Contest Promotes Manufacturing Education

Teams of students recently visited local manufacturers not just to educate themselves, but to produce educational videos for their peers, parents and students.

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High-Throughput Cell Segregates Additive, Subtractive Processes

Two industry suppliers say cells combining separate, dedicated equipment can outperform hybrid machines in high-volume industrial applications.

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Five-Axis

Video: Think Twice Before Reaching for That Ballnose

Another type of tool engages comparatively more of the work to facilitate larger stepovers for improved efficiency and surface finish in five-axis finishing operations.

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Micromachining

Fundamentals Can Go a Long Way

For this shop, machining small parts from plastic is largely about applying the basics on a smaller scale.

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Methods
Hyundai WIA SE2600SY
Horn USA
Mastercam 2025 Now Available
Schunk
Schunk