Articles

Aerospace

Cashing in Your Chips

By installing a new chip processing and coolant filtration system, this aerospace manufacturer raised the value of its scrap, slashed new coolant costs and mitigated its environmental impact, shielding itself against potential fluid disposal liabilities.

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ID Broaching a Blind Hole in 304 Stainless

When Derby Machine needed a cost effective way to ID broach a blind hole in 304 stainless, a broaching tool from CNC Broach Tool helped reduce scrapped parts and increase accuracy.

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Automation

Video: Machinist Describes His New Role with Robot

Do robots in manufacturing replace people? Here is a machinist who now programs the robot that performs some of the work that he used to do.

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EDM

A Hollow-Access Unit for Wire EDM

By simultaneously rotating and tilting the workpiece, this rotary tilt/turn hollow-access device from Hirschmann enables the EDM wire to cut complex openings that may have different paths at the top and bottom of the opening.

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Grinding

Wire EDM for Dressing Metal-Bonded Wheels

The Studer WireDress system, which uses the wire “spark erosion process” to dress a metal-bonded grinding wheel while it is still mounted in the grinder, makes using these wheels more efficient and economical.

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EDM

Getting in Touch with Optimal EDM Results

Makino’s Hyper i control for wire EDM uses touchscreen navigation in its user interface, which helps a basic user to match the productivity and capability of an experienced operator.

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What to Know about Torque Motors

Torque motors are commonly used in indexing tables on machine tools. This succinct article helps you evaluate this and other applications in which power transmission for rotation calls for the advantages of a torque motor.

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Measurement

See Inside with CT Scanning

CT scanning—the same imaging technique used in the medical field—makes it possible to nondestructively inspect and measure manufactured parts. However, special considerations must be made for workpieces made of dense materials.

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Turn/Mill

Making it in Medical

Here are the challenges that modern medical machine shops face and how they have helped shape this shop in particular.

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Micromachining

Video: 1964 Game Show Demos Drilling through Human Hair

See a clip of the founder of Maryland’s National Jet on the “I’ve Got a Secret” game show demonstrating his company’s ability to drill through something as small as a human hair.

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Domestic Energy to Save $22 Billion for U.S. Manufacturers

The role of reduced energy costs will continue to contribute to the United States being attractive for manufacturing, report says.

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Digital Thread Boosts Data-Driven Manufacturing

The National Institute of Standards and Technology (NIST) is initiating a project to demonstrate how a standardized 3D model of a product can integrate and streamline production from initial design through final inspection in a continuous, coherent data-driven process.

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