Tooling

End Mills Designed For High Feed Rates

Imco Carbide Tool offers the Pow-R-Feed M90 end mill for roughing, slotting and finishing difficult-to-machine materials. To increase the number of parts per tool that users can machine, the tools are designed to push metal-removal and feed rates above standard rates of production. They are useful for a variety of m

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Expanding The Expanding Mandrel's Usefulness

This expanding mandrel is designed to locate and hold thin-walled parts on the ID to avoid distortion during precision machining.  It can also be used to hold heavy parts with large bores for heavy machining operations.

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Vacuum Workholding Method Fits New Machining Strategy

Increased demand for armor plating components led this shop to completely revamp its machining technique. Rather than machining individual workpieces, the shop produces multiple components nested in an aluminum plate. A custom vacuum workholding system plays a significant role in this new strategy.

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Applying Creative Workholding Techniques

Not all parts can be fixtured by conventional workholding methods. Here are a few examples of ways that shops secure feisty workpieces for milling and turning operations.

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Dealing With A Spot Drill’s True Point Position

A spot drill has a 90-degree point angle, which makes it easy to calculate the depth of a hole to be spot-drilled. You simply divide the diameter of the spot-drilled hole.

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Boosting Machine Spindle Speed For Micromachining Applications

Small-diameter micromachining tools require very high rpm for sufficient cutting speed and material removal rates. This air spindle provides 80,000 rpm and an untethered compressed air interface to allow automatic changeovers using the machine's ATC.

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Cutting With A 0.001-Inch End Mill

JPL’s Space Instrument Shop does this routinely, but it takes some special equipment and some unusual procedures. Above all, it takes patience.

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