Machines

Laser & Waterjet

Waterjet Cutting a Titanium Golf Club

Here is a different way to think about the slice in your golf game. This footage comes from a Web site exploring the lighter side of waterjet machining.

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Five-Axis

The Basics Of Producing Big Parts

This Florence, Kentucky-based machine tool builder uses its own equipment to produce machine tools. Here’s how they succeed at big-part machining on a large five-axis machining center.

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Frictionless Machining Reduces Heat, Chatter

Friction resulting from moving machine components rubbing together can create vibration and heat buildup, both of which can cause problems during machining operations. One machine from NTC America uses hydrostatic components to eliminate sources of friction for high-precision, small-parts machining.

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Grinding

A New Spin On Vertical Grinding

Simultaneous, dual-wheel vertical grinding offers advantages for finishing bearing surfaces and other critical features on shafts. Having two opposing grinding wheels in contact with the workpiece at the same time neutralizes axial forces and shortens cycle times.

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Die/Mold

High-Speed VTCs

GBI Cincinnati’s SMS CNC, high speed vertical turning centers are said to be ideal for mixed volume, short-run operations as well as dedicated high-volume applications. With a swing of 650 mm and a maximum turning diameter and height of 610 mm and 505 mm, the SMS AC-600 combines high-performance turning and large machining capacity within a compact 1,700- × 1,600- × 12,942-mm footprint. X-axis travel is 306 mm and Z-axis travel is 505 mm.

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Turn/Mill

Lathe And Machining Center In One

Mori Seiki’s NT series of integrated mill-turn centers fully combines a lathe with a machining center. The NT5400 DCG/1800S employs both driven at the center of gravity (DCG) technology and the box-in-box construction of the NH series HMCs. The center also employs a turret with a built-in milling motor from the NL series CNC lathes.

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Grinding

Abrasive Technologies For High-Performance Metalworking

Klingspor offers abrasive products suited for use in the high-performance manufacturing of metals. In belt form, they have offerings ranging from ceramic aluminum oxide to premium alumina zirconia, both lubricated and non-lubricated, to aluminum oxide. They are all available in a variety of backings, grit ranges and price points to suit various manufacturing needs.

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Turn/Mill

Bryco Before and After

Within a two-month period, this Chicago-area contract shop reorganized the shopfloor, implemented new procedures and eliminated employee toolboxes. Here are the benefits the shop has seen.

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Turning Machines

Exploring Niches With New EDM Technologies

A shop specializing in wire EDM for large mold components now offers EDM “turning” of small, intricate parts. Despite the potential risks involved in early adoption of new technologies, the shop believes this practice gives it a leg-up on the competition and lets it gain experience with alternative machining techniques before offering them to customers.

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Turn/Mill

Consider Swiss-Types For Medical Opportunities

Adopting the latest machining technologies is key for shops to accurately and repeatably create medical components. Swiss-style lathes offer a good combination of precision and repeatability for these applications thanks in part to their guide-bushing design, which provides support for the workpieces very close to the cut.

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Okuma LB2000 EX III MYW
TCI
Campro USA
VERISURF
Milltronics INSPIRE Control
Paperless Parts machine shop software
Metal Forming Complex Parts
JTEKT
Okuma GENOS L3000-e MYW