Machines

How One Shop Machines Advanced Ceramics

Years of trial and error combined with the appropriate machining technology allow this company to produce custom parts made of alumina, zirconia, boron nitride and other advanced ceramic materials. One example of key machining technology is a five-axis machining center used exclusively to produce the complex, tightly toleranced geometry that fire-hardened workpieces require.

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What Is The Right Way To Become An Aerospace Shop?

This Atlanta shop succeeded at becoming an aircraft-industry parts supplier. The lessons of its success have a lot to do with commitment and enthusiasm.

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In-Machine Robot Provides Gantry System Alternative

Fortune International offers its VT series lathes with an integrated robot in place of a tailstock, a configuration that is said to significantly reduce part-changeover time compared with an external gantry robot.

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A Role For Rotary Erosion

A cutting tool manufacturer uses multitasking equipment that combines electrical-discharge grinding and conventional grinding to speed the production of diamond tools.

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Integrated Pallet Changer Enables Continuous Operation

GF Agie Charmilles’ Mikron HSM 300 MoldMaster now includes the features and benefits of the company’s GraphiteMaster line. According to the company, the product consolidation enables users to choose between MoldMaster and GraphiteMaster configurations, increasing flexibility in the job shop. The mill features fast linear axes and a 30,000-rpm, high-frequency spindle.

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Sinker EDM Features Compact Size

Sodick introduces the C32 CNC sinker EDM, featuring a compact design that fits into a 3. 5 ft. × 5.

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Automated Turning For Small And Large Batches

The VL-Y from Emag is fully equipped with a Y axis (50-mm travel); a chip conveyor; a machining area extraction unit; a fluid-cooling system for spindle motor and turret; and automation equipment for loading and unloading workpieces. The machine features a recirculating workpiece storage conveyor on which “carrier prisms” deliver raw parts and collect the finish-machined components from the pick-up spindle. The pick-up station is located behind the machining area, so the operator can continue removing finish-machined components and inserting new raw parts into the carrier prisms at the front.

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Rotary Indexing Spindle For EDM

Hirschmann Engineering has combined the H80R. MNCM high speed rotary indexing spindle with the H1625. AC3 fully programmable, variable speed AC control to produce miniature, round parts with small diameters and fine finishes.

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Video: 56-Percent Productivity Increase By Reducing Chatter

The video compares a milling pass that chatters to one that is stable. Because the stable speed permits greater depth of cut, productivity increases.

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Grinding Turbine Rotors Has Advantages

For many aerospace components, grinding systems achieve greater productivity than milling and broaching on today’s lighter, tougher, harder materials. Tests performed at Saint-Gobain Abrasives’ Higgins Grinding Technology Center in Worcester, Massachusetts, showed that along with the latest abrasive and bonding technologies, the systems approach produced remarkable results when applied to grinding turbine rotor root-form slots.

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