Aerospace

Alternate Tool Material For Hogging Large Workpieces

Shops often use either carbide or high speed steel cutting tools for hogging out the large workpieces common to the aerospace and moldmaking industries. While both materials have their advantages and disadvantages, cutting tool manufacturer Precision Cutting Tools says powder metal combines the best features of both.  

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Basics

How to Hone an Atypical Aluminum Alloy

Hypereutectic aluminum used for engine blocks contains silicon particles that must be exposed during cylinder honing. This can be done using a cushioning, elastomer honing tool that allows individual abrasive particles to “bounce” over the silicon particles. 

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Aerospace

Video: Basics of Thin Wall Machining

To mill thin walls in aluminum using fast light cuts, machine on alternating sides of the wall all the way down, jumping the wall with each new pass.

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Through-Spindle Dust Collection For Composites And Graphite

A vacuum system for the machining center draws particulate through the center of the tool.

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Aerospace

How To Machine Composites, Part 1 -- Understanding Composites

Composites are replacing metal in certain applications. What does this mean for machining?

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End Mill Comparisons in CFRP, Part 1 - Carbide Tool

Video shows the performance of coated carbide, diamond-coated, PCD and veined PCD tools in carbon fiber reinforced plastic. Part one in a four-part series.

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The New Rules of Cutting Tools ⁠— Rule #2: Demand App Expertise

The support of a knowledgeable tool supplier should be part of what you purchase with the tool.

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Basics

How To Machine Composites, Part 2: The Cutting Tool, Workholding and Machine Tool

In carbon fiber reinforced plastic (CFRP), the material removal mechanism is shattering instead of shearing. This makes it different from other machining applications.

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End Mill Comparisons in CFRP, Part 2 - Diamond-Coated Tool

Video shows the performance of coated carbide, diamond-coated, PCD and veined PCD tools in carbon fiber reinforced plastic. Part two in a four-part series.

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SPONSORED

The New Rules of Cutting Tools — Rule #3: Diamond Shouldn't Be Rare

Consider PCD or CBN wherever capacity is tight.

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