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Article Published on 3/16/2009
Probing Beyond Prismatic

This manufacturer has used on-machine probing to help automate setups and maintain process control for prismatic parts produced on VMCs for years. The metrology products maker recently implemented probing strategies that let it achieve similar results on its turn-mills and Swiss-types. The smaller, more economical batch sizes these machines now produce are better aligned with true production requirements.

Article Published on 7/1/2015
A Modulated Approach to Deep-Hole Drilling

After years spent trying to overcome the challenges it had encountered drilling a deep hole in a tiny workpiece, this shop finally discovered the solution in a technology called Modulation Assisted Machining.

Article Published on 5/29/2004
Diaphragm Chucks Break A Bottleneck

Finding a better way to hold the part meant more parts per shift, better tool life and improve surface finish.

Article Published on 3/31/2015
Changing up From a Manual to an Automatic Pallet Changing System

A Michigan manufacturer describes its progress with pallet-changing systems, advancing from manual to automatic pallet-switching on its VMCs.

Article Published on 5/16/2007
From Out Of The Lab

Disruptive technology's  purpose is to disrupt the way machining is done. This article includes some of the developments to come out of the Machining Technology Laboratory (MTL), an R&D initiative dedicated to finding innovations in metalworking processes.

Article Published on 6/14/2006
Succeeding Beyond A Specialty

This shop watched its chosen niche become less profitable. Its response was a dramatic investment in new equipment, along with an information-related change that has made all of the shop’s equipment more cost-effective.

Case Study Published on 11/26/2012
Rigidity Proves Key to Precision Boring

Thanks to a more rigid boring head from Big Kaiser Precision Tooling, a new machine that had been relegated to only roughing jobs is now holding the tight true-position and diameter tolerances that this shop’s customers have come to expect.

Article Published on 8/12/2005
Making A Flexible Machine Tool More Flexible

Multitasking cutting tools can maximize the flexibility of multitasking machines.

Case Study Published on 10/17/2011
Turn-Mill Keeps Diversified Work In-House

A Samsung SL25ASY turn-mill is the latest investment by a manufacturer that is moving to bring more core work in-house while also diversifying its customer base.

Article Published on 12/5/2011
Ultra-Sensitive Honing Is Right on Target

The Sunnen HTC-series tube honing system can impart accuracy-enhancing bore geometry and size (±0.00005 inch end-to-end) with a finish of 3 to 8 microinches Ra. This technology is critical for honing small-caliber barrels efficiently and precisely.

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