Matt Danford

Matt Danford Former Senior Editor

Tech Trends from TIMTOS

This slideshow offers examples of some of the technology spotted at this year's iteration of TIMTOS, Taiwan's biennial machine tool exhibition.

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An (Un)common Approach

Although differentiation is key to competitiveness, successful manufacturers seem to have a lot in common. Some of these shared principles were on full display during a recent tour of Studer’s plant in Switzerland.

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Taking the Long View on Short Runs

Certain jobs require a processing strategy that strikes a balance between the needs of high-volume production and low-quantity toolroom work. Reorganizing material flows and investing in machining centers designed specifically for small lots helped this manufacturer find that middle ground.

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Workholding

A Different Approach to Tool-Break Detection

A standard feature on the CNC of this shop's workhorse machine helps improve confidence in unattended runs.

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Relocated Steelmaker Forges New Efficiencies

Here's an inside look at steel production at A. Finkl & Sons' new plant, where revamped workflow and new equipment promise to significantly increase capacity and shorten lead times.

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From Scrap to Steel to Forging

Here's an inside look at A. Finkl & Sons' new plant on the South Side of Chicago.

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EDM

Don’t Discount the Small Stuff

At least in the short term, the most significant machine design changes aren’t always the most significant difference-makers on the shop floor.

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Automation

Is Automation a Job Killer?

A recent segment on “60 Minutes” suggests advances in robotics and associated technologies account for why the economic recovery so far has often been referred to as “jobless.” An automation industry association takes issue with that conclusion.

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EDM

Scratching the Surface

Although this shop has yet to fully explore the capabilities of a new wire EDM’s unique motion system and other precision-boosting features, more incremental improvements have already spurred management to order a second, identical model.

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Cutting Tools

Innocent Until Proven Guilty

When something goes wrong with a machining process, it can be easy to misplace blame.

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Racetrack Success Begins in the Shop

Andretti Autosport says a chuck and a tool presetter from BIG Kaiser Precision Tooling have been critical in manufacturing parts for its redesigned 2012 IndyCar lineup.

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Beyond the Essentials

This shop discovered that it needed more than equipment and expertise to address the challenges of dealing with a diverse, complex workload.

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SGS H-Carb