Julia Hider

Julia Hider Senior Editor

Coatings Show Promise in Improving Machinability of Gummy Metals

Research has shown that coating soft, gummy metals with certain media can locally embrittle the material, providing a range of machining benefits.

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Video: Shifting into Shop Ownership

Mike Budde, owner of Budde Precision Machining, shares his experience with buying a machine shop and what he’s learned in his two years of shop ownership.

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Automation

Prototyping is the Path from Tooling to Production Work

As a new owner takes over a tooling shop, he must balance the company’s foundation with his goal of expanding the shop’s capacity to also take on production work.

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Automation

Avoiding a Failed Automation Integration

New features that simplify robot use have blurred the lines between tasks that shops can automate independently from those that will require the support of an integrator. Here’s what shops should keep in mind to avoid a costly failed integration.

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Toolholders

Moving Monitoring Closer to the Cut

A sensory toolholder can provide more accurate vibration data on the metalcutting process, helping to extend tool life and improve surface finish.

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Automation

New Horizons with a New Horizontal Machining Center

A sudden surge in orders for a part used in COVID diagnostic equipment forced CBM Industries to quickly adapt to its first horizontal machining center, including the challenges of fixturing and lights-out machining.

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Workholding

Choosing Workholding to Meet Machining Challenges

When it comes to workholding, shops can choose from options that can provide flexibility, help increase throughput and enable five-axis machining.  

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Custom Control Adds Accuracy, Flexibility to New Machine Tool

A new boring-mill machine with a custom control is helping a shop hold tighter tolerances and accommodate rapid travel rates for faster machining.

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EDM

Cutting AM Parts from Build Plate Turns Wire EDM Upside Down

GF Machining Solutions found it had to modify nearly every aspect of a wire EDM machine to efficiently handle the challenges of removing 3D printed parts from build plates. Here is a look at a machine tool developed entirely for the needs of metal additive manufacturing.

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CAD/CAM

On IMTS spark, Software Programs Increase Efficiency in All Areas of a Machine Shop

Software systems that streamline processes, optimize toolpaths and enhance data collection are helping shops improve efficiency from the front office to the shop floor. Here are a few manufacturing software products to be found within IMTS spark.

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Toolholders

Cutting Tool Technology Aids Lights-Out Machining Applications

These features can help improve cutting tool stability, standardize cutting performance and extend tool life, enabling shops to confidently run unattended shifts.  

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Trained in a Day, Automated Inspector Performs Faster than Humans

Using recent technological innovations in robotics, optics, edge computing and artificial intelligence, MusashiAI has developed an automated visual inspection system that could free a significant portion of the automotive workforce to perform easier, more interesting tasks. 

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