Most gages on the shop floor provide a specified level of accuracy in conditions for which they were designed. However, it’s critical to think about gaging requirements before putting instruments in tight-tolerance production environments, and possibly having them not meet expectations.
The call is a common one: When tolerances are tight, better gages are needed to improve the measurement process. However, what might seem like a simple fix can sometimes lead to unforeseen issues.
In most cases, a standard or dial indicator is adequate for gaging requirements. However, sometimes the normal orientation of a standard indicator does not work for a particular application. In this situation, a perpendicular indicator might be the better choice.
Digital indicators have increased in capability while remaining relatively low in cost. Upgrades include better and larger displays, dynamic features, and increased calculation capabilities, battery life, resolution, and accuracy. They have advanced to the point in which they can almost be characterized as portable bench-gaging amplifiers, but these advances can get you only so far.
For analysis purposes, filters are used to separate wavelengths into roughness and waviness. The cutoff value functions like a sieve to separate these wavelengths.
The Single Minute Exchange of Dies (SMED) concept, which improves manufacturing efficiency by reducing or eliminating bottlenecks caused by process change-overs, can be applied to Single Minute Exchange of Fixtures (SMEF) to improve change-over times on various forms of gaging equipment.
Single Minute Exchange of Die (SMED) is a lean manufacturing concept that originated in the late ’50s and early ’60s to improve manufacturing efficiency by reducing or eliminating bottlenecks caused by process change-overs.
The basic caliper is often used for length/diameter measurements, but other caliper styles extend the tool’s advantages to special measurement applications.