In high-volume production, cost-effective gaging depends on how fast you make measurements and interpret the results. Here’s one approach that might meet the needs of your operation.
There are many questions to ask when deciding what gage to choose for an application, but whether to bring the gage to the part or the part to the gage is one of the most fundamental. And the decision is influenced by a host of factors.
Most gages on the shop floor provide a specified level of accuracy in conditions for which they were designed. However, it’s critical to think about gaging requirements before putting instruments in tight-tolerance production environments, and possibly having them not meet expectations.
The call is a common one: When tolerances are tight, better gages are needed to improve the measurement process. However, what might seem like a simple fix can sometimes lead to unforeseen issues.
In most cases, a standard or dial indicator is adequate for gaging requirements. However, sometimes the normal orientation of a standard indicator does not work for a particular application. In this situation, a perpendicular indicator might be the better choice.
Digital indicators have increased in capability while remaining relatively low in cost. Upgrades include better and larger displays, dynamic features, and increased calculation capabilities, battery life, resolution, and accuracy. They have advanced to the point in which they can almost be characterized as portable bench-gaging amplifiers, but these advances can get you only so far.
For analysis purposes, filters are used to separate wavelengths into roughness and waviness. The cutoff value functions like a sieve to separate these wavelengths.