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Case Study Published on 6/10/2009
More Effective Groove Milling For Gearboxes

A cutting tools supplier developed a grooving tool with an 18-inch gage length and a radial runout of just 0.004 inch. That tool enabled a gearbox manufacturer to increase its groove milling feed rate tenfold for a hard-to-reach bore.

Article Published on 10/20/2006
CNC Machining Fuels Guitar Innovations

Could Ron Thorn produce a gorgeous electric guitar completely by hand? Sure. Would he now that he has a “metalworking” CNC machine tool? Probably not.

Article Published on 6/17/2008
More Than Big Machines

This shop specializes in very large components such as rotor hubs and support bases for wind turbines. Its lineup of large horizontal boring mills can handle parts weighing 40,000 pounds and 12 feet on a side. However, the shop’s success also lies in other manufacturing resources and strategies. These include material handling equipment, customized tooling, special fixtures and wireless, portable measuring systems.

Article Published on 7/28/2021
Use CAM Templates to Automate Programming — The One-Person Shop #3

Capture knowledge and speed programming time by equipping the software to generate some of the routines that are used routinely.

Article Published on 8/13/2008
How To Machine Composites, Part 3 -- Milling Composites

Diamond shines for this shop when it mills composites.

Article Published on 2/15/2002
Trunnion Machines In Transition

CNC may bring trunnion systems to a generation of contract manufacturers unfamiliar with this type of machine.

Case Study Published on 12/1/2016
Retooling Improves Rough-Milling Operation, Saves Money

McGill Machine Works' rough-milling operation was destroying its cutting inserts. Ingersoll's Di-Pos Hexa high-performance face mill improved tool life and throughput.

Case Study Published on 1/23/2006
Lights-Out Machining Gets Company Off To A Profitable Start

When Paul Brooke formed PZ Engineering (West Yorkshire, United Kingdom) in 2003, he immediately realized that lights-out, unattended machining would be an essential component of creating a viable company. He was also searching to equip his shop with machines from manufacturers that could provide local, responsive support.

Article Published on 3/15/2002
A Better Process For Hole Making

This company is in the business of drilling millions of holes in very large parts. As an established manufacturer of heat exchangers and components, the Calgary, Alberta-based company drills an estimated 1.5 million holes per year in metal plates.

Product Published on 6/4/2007
Rotary Table Useful For Complex Machining

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