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Part 1: Greater understanding of milling tools, what they can accomplish, and the optimum circumstances in which to employ them, is always valuable. The continuing development in milling tools in the face of changing customer requirements, advanced workpiece materials, and the constant need to improve productivity while reducing costs make this even more important today.
By retooling its machines with Tedimill face mills from Ingersoll Cutting Tools, Ward Production Engineering was able to take on a jump in order volume without making a large capital investment.
Along with switching to a different milling tool to improve surface finishes on aluminum parts, Alupress also employed Mapal's Uniset-P setting fixture to make the process reliable and efficient.
Emuge Corp. offers new options that make thread milling a more capable, predictable and economical operation for companies machining today’s parts for oil, gas and petrochemical applications.
MAG’s new 1.25” diameter CYCLO CUT Plunge Mill allows maximum metal removal rates at extended reaches using light duty machining centers. This new style cutter removes 3 cu/in/min of titanium in 7.00” deep pockets on a CAT 40 Vertical Machining Center.
By switching to tangential milling from Ingersoll Cutting Tools and using a slow-motion video to identify and overcome a lack of horsepower, Busche Enterprise was able to reduce cycle time and tool cost.
SPX relies on its small die shop to provide the tools needed to manufacture its service, testing and maintenance equipment for automotive and agricultural dealerships. With a limited number of machines, the die shop had no choice but to use a light-duty VMC on a process for which it is ill-suited—cutting hardened steel. To avoid jeopardizing the machine’s ceramic spindle bearings and other components, the shop implemented a face mill from Ingersoll Cutting Tools that enabled higher feeds and speeds while reducing cutting forces and spindle load.
