Collision Detection System Reacts Quickly to Avoid Crashes
Marposs Corp.’s Brankamp CMS-02 stand-alone system for collision monitoring and crash damage mitigation uses a ceramic strain sensor to detect irregularities in the production process.
Marposs Corp.’s Brankamp CMS-02 standalone system for collision monitoring and crash damage mitigation uses a ceramic strain sensor to detect irregularities in the production process. It measures elastic deformation in the range of 0.1 micron, and both slows and dynamically increases forces with damage potential. It reacts within 1 millisec., sending a stop signal to E-Stop to alleviate or eliminate expensive, time-consuming machine crashes.
The system is a single-channel unit with a 16-bit resolution and a 25-kHz sampling rate. It provides three operation modes with three limits per mode (warning, soft stop and hard stop outputs limits), stop-event data recording and a signal values log file. An Ethernet cable to a Windows-based industrial PC unit or an IPC4-dedicated monitor provides data visualization, analysis and statistics, as well as the human-machine interface (HMI).
The system is designed to be easy to install and it can be retrofitted to existing machines. It supports several communication paths including discrete I/Os, Profibus-DP and Profinet. Operators of all skill levels can benefit without having to attend training courses.
Additionally, the system can be expanded to work in conjunction with the Genior Modular monitoring solution for simultaneous collision detection and process monitoring for visualizing the processes in parallel.
Related Content
-
How to Mitigate Chatter to Boost Machining Rates
There are usually better solutions to chatter than just reducing the feed rate. Through vibration analysis, the chatter problem can be solved, enabling much higher metal removal rates, better quality and longer tool life.
-
When Handing Down the Family Machine Shop is as Complex as a Swiss-Turned Part
The transition into Swiss-type machining at Deking Screw Products required more than just a shift in production operations. It required a new mindset and a new way of running the family-owned business. Hardest of all, it required that one generation let go, and allow a new one to step in.
-
Improving Workflows in Small Shops with Custom ERP
Small shops might not be ready for all of the functionality of an off-the-shelf ERP system, but modular, custom ERP programs can help improve workflow while providing the flexibility to change as shops grow.