ANCA Grinding Machine Enables Versatile Tap Manufacturing

ANCA’s TapX grinding machine is designed and integrated with automation to provide high productivity in mass production. As a one-machine solution with single clamping, it is well suited for manufacturing standard and special taps by eliminating the need for multiple grinding machines.

Flexibility is a key feature of the tap grinding process on the TapX. The specialized machine and integrated ToolRoom software enable a vast range of tap types and sizes to be designed and manufactured in one setup.

The production of taps in different materials is an example of how TapX can contribute to productivity. Taps are mainly made of HSS and carbide materials, which require high-precision surface finish and reliability for grinding. TapX is suitable for the complete production of HSS or carbide taps. With a single setup, it can grind various types of standard taps, micro taps and non-standard taps. The machine’s rigidity enables repeatable, high-quality results, while its CNC control and programmable force of the center ensure reliability of high-frequency movements.

TapX uses ANCA’s LinX motor technology for all linear axes and direct drive technology for all rotary axes. By eliminating all belts, pulleys and gears, the TapX machine provides a more, reliable precise machine than traditional grinding solutions.

TapX offers greater flexibility in wheel selection and process deployment, providing more flexibility, reduced costs and increased tap production output. The total setup time is said to be one hour for a TapX machine, reducing lead times for small- to medium-batch production, urgent order response and customer changes.

According to ANCA, TapX users have begun to expand their product range to include spiral, straight flute and forming taps, as well as micro parts. Micro taps are mostly used in smartphones, glasses, consumer electronics, aviation and military industries.