Columns

The Dirt on Gaging—It’s All Around

The common gage is always in contact with dirt. Accurate air gaging requires proper tooling maintenance and air supply vigilance.

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Look Like a Leader

What distinguishes the best-performing shops? Here are my impressions.

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Add Intelligence to a Tool-Changing Custom Macro

Knowing what is accessible from within a custom macro can help you decide whether you need a more-intelligent tool-change command.

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Losing Accuracy One Micron at a Time

Most gages on the shop floor provide a specified level of accuracy in conditions for which they were designed. However, it’s critical to think about gaging requirements before putting instruments in tight-tolerance production environments, and possibly having them not meet expectations.

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Two Cases of Gage-Improvement Failure

The call is a common one: When tolerances are tight, better gages are needed to improve the measurement process. However, what might seem like a simple fix can sometimes lead to unforeseen issues.

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Leave the Average Productivity Behind

Official measures of U.S. manufacturing productivity are overstated. Productivity at the extremes is the real story.

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Stabilizing a CNC Machining Process

Process stability problems often can be attributed to the appropriateness of workholding devices and cutting tools.

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The Case for the Perpendicular Indicator

In most cases, a standard or dial indicator is adequate for gaging requirements. However, sometimes the normal orientation of a standard indicator does not work for a particular application. In this situation, a perpendicular indicator might be the better choice.

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No Lie, Love Will Win

The pitches on behalf of manufacturing careers are often short-sighted.

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Stabilizing a Machining Process: the Human Factor

The process by which a workpiece is machined is of paramount importance.

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Sometimes You Just Can’t Get There from Here

Digital indicators have increased in capability while remaining relatively low in cost. Upgrades include better and larger displays, dynamic features, and increased calculation capabilities, battery life, resolution, and accuracy. They have advanced to the point in which they can almost be characterized as portable bench-gaging amplifiers, but these advances can get you only so far.

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First Impressions Aren’t the Last Word

Part of the case for manufacturing relates to people.

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SolidCAM
Koma Precision
Universal Homepage Package W4900 Indicator
OASIS Inspection Systems
Hurco
DNS Financial Services America
JTEKT
DN Solutions
DN Solutions