Peter Zelinski

Peter Zelinski Editor-in-Chief

Milling Tools

Alter the Axial Depth

In difficult-to-machine metals, when a pocket or similar deep feature is milled in successively deeper Z-axis levels, oxidation and chemical reaction can affect the tool at the upper surface level of each cut. The solution: Change the axial depth of cut for each pass.

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Aerospace

Cryogenic Machining Avoids the White Layer

According to 5ME, a recently discovered benefit of cryogenic machining is that it prevents the formation of an untempered martensitic “white layer” on the machined surface.

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It Takes Time

To illustrate our article about the commitment to training at Progressive Turnings, a Chicago-area job shop, photographer Todd Schuett of Creative Technology produced this composite image conveying the frequency with which plant manager Luke Niels conducts ad hoc coaching sessions on the shop floor.

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Basics

10 Tips for Titanium

Simple process considerations can increase your productivity in milling titanium alloys.

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The Inside Track

For many shops, the best source of new business is existing customers. Is the best source of new talent your existing employees?

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Basics

Why Not Start With Waterjet?

In titanium, significant savings and process efficiency can result from the simple fact that abrasive waterjet cutting leaves the remaining stock intact.

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Expanded Possibilities for Cryogenic Machining

The technology for liquid nitrogen cooling is now available for machining applications in various industries on any brand of machine tool.

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Human Capital

This shop’s attention to process improvement led it to recognize and appreciate the largest source of unrealized potential in the company: the employees. Now, employee improvement is a priority in the plant manager’s role, and training has become a systemized part of the process.

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Grinding

CNC Grinding with Less Labor

As difficult as it is to find skilled machining personnel in general, finding skilled grinding personnel is more difficult still.

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MMS Visits Workshops for Warriors

While helping veterans, Workshops for Warriors is simultaneously helping manufacturers with challenge of finding qualified personnel.

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120-Meter Long FMS in New Okuma Plant

With a broad product line and the need to meet tight delivery requirements, machine tool builder Okuma faces a challenge many of its customers would recognize. Namely: the need to manufacture responsively in an environment of high product variety and low production volumes.

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New Okuma Plant Relies on Automation, Production Control

The company says the DS1 facility in Japan is capable of 2 times the production capacity and 1/2 the lead time of the previous site.

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