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Plasma Cutting on a Waterjet

While waterjets are known for cutting accuracy, they can be slower and more costly to operate than other machines. Equipping waterjets with other capabilities—such as plasma cutting—can save time and boost productivity.

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Shown here on display at IMTS 2014, Esab’s Hydrocut LX combines waterjet and plasma cutting for greater efficiency. 

One advantage of cutting metal parts with a waterjet is the lack of heat distortion and mechanical stress, which translates into more accurate cuts. However, there’s usually a trade-off in speed for this precision. Depending on the type of material and its thickness, other processes like laser or plasma cutting may be able to cut more quickly and at lower cost than waterjet, though less accurately.

Machines that combine waterjet cutting with other processes can offer higher productivity and faster cycle times as a result. For example, the Hydrocut LX system from ESAB Cutting Systems combines the accuracy of waterjet cutting with a plasma system on the same gantry. The system enables precision without sacrificing speed on every cut, the company says. High-precision contours can be cut with the waterjet while non-critical contours can be cut with plasma for cost and time savings. The waterjet can also be configured with oxy-fuel cutting, plasma or ink jet marking, and drilling capabilities. 

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