YCM Alliance
Published

Multitasking Five-Axis Machining Center for Large Gears

Mazak's Integrex e-1550V/10 multitasking five-axis machining center suits the production of large gears.

Share

Mazak's Integrex e-1550V/10 multitasking five-axis machining center suits the production of large gears. In addition to milling, turning, boring, drilling and tapping, the machine's tilting spindle and turning table enable contouring operations and machining at any angle or cross-cutting position. The company says that no special tools are necessary for machining ring and pinion gears. The Mazatrol Matrix 2 CNC provides fast, small-increment processing for accurate five-axis, simultaneous machining and quality surface finishes.

The machining center provides the power and torque needed to machine gear sets, including a 10,000-rpm, 50-hp spindle with a B-axis travel of -30 to +120 degrees. The 300-rpm, 50-hp turning spindle rotates 360 degrees in the C-axis in 0.0001-degree minimum increments. The machining center offers rapid traverse rates of 1,653 ipm in the X, Y and Z axes, and is equipped with a 40-tool magazine to support continuous machine operations. Round pallets with four jaws and 55.1"-diameter face plates support maximum loads of 11,000 lbs and accommodate workpieces measuring 78.7" in diameter and 52.9" high.

Related Content

  • Inverting Turning and Five-Axis Milling at Famar

    Automation is only the tip of the iceberg for Famar, which also provides multitasking options for its vertical lathes and horizontal five-axis machine tools.

  • A New Milling 101: Milling Forces and Formulas

    The forces involved in the milling process can be quantified, thus allowing mathematical tools to predict and control these forces. Formulas for calculating these forces accurately make it possible to optimize the quality of milling operations.

  • How to Start a Swiss Machining Department From Scratch

    When Shamrock Precision needed to cut production time of its bread-and-butter parts in half, it turned to a new type of machine tool and a new CAM system. Here’s how the company succeeded, despite the newness of it all. 

YCM Alliance
Formnext Chicago on April 8-10, 2025.
MMS Made in the USA
Paperless Parts
BIMU 2024
JTEKT
The Automated Shop Conference
DNS Financial Services America
YCM Alliance