Tooling
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Indexable Drill Heads Double Profitability
Moving to a robust line of indexable drills enabled this shop to dramatically alter the manufacturing process for a problem part, doubling its profitability.
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Sandvik Coromant Toolholding System Provides Rapid Tool Changes
QS Micro features quick and easy tool changes with a high degree of modularity and is well suited for small-part machining operations.
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Simtek Milling Tool Features Monoblock Performance Features
The SimMill 9W4 tool milling system is designed to work precisely and stably under difficult conditions, such as in limited space with long overhang lengths.
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Monaghan Hobbing Tool Addresses Wide Range of Applications
Vergnano hobs feature a variety of configurations, including bore-type, shank-type, tandem, double-cutting, skiving hobs and multi-gash hobs.
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Horn Grooving Tool Provides Process Reliability
The Mini 114 system is suitable for turning and copy turning of axial grooves.
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Measuring Torque, Thrust Force for Smart Drilling Operations
To monitor drilling operations for smart manufacturing solutions, torque and thrust force can be measured.
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Workholding Fixtures Save Over 4,500 Hours of Labor Annually
All World Machinery Supply designs each fixture to minimize the number of operations, resulting in reduced handling and idle spindle time.
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Lean Approach to Automated Machine Tending Delivers Quicker Paths to Success
Almost any shop can automate at least some of its production, even in low-volume, high-mix applications. The key to getting started is finding the simplest solutions that fit your requirements. It helps to work with an automation partner that understands your needs.
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Dillon's Extruded Aluminum Pie Jaws Maximize Contact Area
Eastec 2023: The company’s full-grip pie jaws are machined from aluminum barstock, meaning they have none of the porosity inherent with castings.
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Dillon's Full-Grip Chuck Jaws Reduce Part Distortion
Dillon Full-Grip Jaws are ideal for high-speed machining, as well as precision boring, tapping, drilling and finishing across most industrial markets.
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IMTS Takeaways From the Modern Machine Shop Editorial Team
The first in-person IMTS in four years left the MMS editorial staff with a lot to digest. Here are a few of our takeaways from the show floor.
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Moving To Magnets Doubles Productivity
Moving from hydraulic to magnetic fixtures enabled this shop to reduce setup time, improve rigidity and eliminate manual operations. As a result, productivity doubled.
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Quick-Change Tool Heads Reduce Setup on Swiss-Type Turning Centers
This new quick-change tooling system enables shops to get more production from their Swiss turning centers through reduced tool setup time and matches the performance of a solid tool.
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Monaghan Reaming System Provides Long Service Life
The Diatool Top Speed Ring modular reaming system features multiblade design with uneven spacing of cutting edges to create round and cylindrical bores.
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How to Mitigate Chatter to Boost Machining Rates
There are usually better solutions to chatter than just reducing the feed rate. Through vibration analysis, the chatter problem can be solved, enabling much higher metal removal rates, better quality and longer tool life.
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Toolpath Improves Chip Management for Swiss-Type Lathes
This simple change to a Swiss-type turning machine’s toolpath can dramatically improve its ability to manage chips.
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How to Accelerate Robotic Deburring & Automated Material Removal
Pairing automation with air-driven motors that push cutting tool speeds up to 65,000 RPM with no duty cycle can dramatically improve throughput and improve finishing.
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Selecting a Thread Mill That Matches Your Needs
Threading tools with the flexibility to thread a broad variety of holes provide the agility many shops need to stay competitive. They may be the only solution for many difficult materials.
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Five Common Mistakes Shops Make with ER Collets (And How to Prevent Them)
Collets play a crucial role in the machining process, so proper tool assembly and maintenance is important. Here are five potential pitfalls to avoid when using ER collets.
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Kaiser Manufacturing's Tool Caddy Safely Stores Cutting Tools
The Tool Caddy makes it convenient for the operator to grab toolholders without any risk of cuts.
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How to Manage Cutting Tool Inventory in a Small Job Shop — The One-Person Shop #4
Working in short lead times means maintaining a large range of tools to be ready. What is the right way to stock and organize this investment?
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The Knob Problem
The retention knob is an unmistakably critical component of the machining process. However, the tightening of the knob itself can lead to the toolholder not seating securely in the machine. You may be losing tool life to knob tightness without even knowing it.
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Latest Tooling News And Updates
SMW Autoblok Workholding System Streamlines Changeovers
The TMS-2G system enables the operator to change the chuck in minutes accurately and securely, making it versatile for diverse metalworking requirements.
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PowRgrip Responds to Three Tooling Trends
Rego-Fix’s PowRgrip tooling system has expanded over the past 20 years to incorporate a wider range of tool sizes, as well as automation.
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Kennametal Turning Tools Enhance Small Part, Medical Machining
TopSwiss Micro Boring Solid tooling and KCU25B turning inserts are well suited for the small parts and medical machining space.
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Tungaloy Boring Toolholder Features Advanced Chip Evacuation
The TungBoreMini series includes an optimized chipbreaker and an advanced internal coolant supply system, which features two dedicated outlets for effective cooling and chip evacuation.
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System 3R Workholding Lineup Provides Stable, Repeatable Clamping
System 3R’s self-centering vises and accessories are designed to provide high cutting performance and centering and repeat accuracy.
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Advanced CAMs Simplify Programming of Conical Barrel Cutters
Conical barrel cutters have grown in popularity thanks to the large stepovers that reduce the time needed for some finishing processes, but advanced CAM systems can dramatically improve their usefulness.
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Featured Posts
Prioritizing Workholding Density Versus Simplicity
Determining whether to use high-density fixtures or to simplify workholding requires a deeper look into the details of your parts and processes.
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Rego-Fix’s Center for Machining Excellence Promotes Collaboration
The new space includes a showroom, office spaces and an auditorium that will enhance its work with its technical partners.
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Through-Coolant System Cuts Nickel-Alloy Cycle Times by 70%
Decker Machine Works recently adopted Rego-Fix’s reCool through-coolant system for ER collets, reducing the cycle times on a nickel alloy job by 70%.
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Navigating Large-Scale CNC Machining: Suburban Tool’s Niche Strategy to Stay Competitive
Facing increasing competition from lower-cost imports, Suburban Tool made a move toward large-scale, in-house machining. By identifying a niche in large, precision angle plates and tombstones, the company has strengthened its ability to control quality and protect its reputation.
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Finding the Right Tools for a Turning Shop
Xcelicut is a startup shop that has grown thanks to the right machines, cutting tools, grants and other resources.
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Custom Workholding Shaves Days From Medical Part Setup Times
Custom workholding enabled Resolve Surgical Technologies to place all sizes of one trauma part onto a single machine — and cut days from the setup times.
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