Workforce Development

Workholding

Short Bar Loader Helps Job Shop Meet Tolerance Specs And Throughput Goals

Maintaining high accuracy and repeatability in production parts requires precision workholding systems as well as precision machine tools. To help machine a particularly complex, high volume part, the company has installed magazine short bar load systems to complement production lathes.

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Job Shop Looks To Future With Advanced Multi-Pallet HMC

By adding an advanced multi-pallet HMC to their equipment, this company now has the ability to pursue work that it would never have been able to bid on before because of the machine's unmanned manufacturing capabilities and high productivity.

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Solving Coolant Problems Cuts Costs In Half For Alabama Job Shop

This manufacturer is impressed with this semi-synthetic coolant since it found that over the course of a few weeks, no bacteria grew, no odor developed, and no excessive coolant evaporation occurred.

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Do-It-Yourself Training

Training and recruitment of good manufacturing people is like the weather, in that everyone talks about it. But unlike our ability to influence the weather, there are things a shop can do about training and recruitment. This story describes one shop's innovative and successful approach to this vexing problem.

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Flexibility And Responsiveness Pay Off For Connecticut Job Shop

This New England job shop's key to flexible responsiveness is allowing its machinists to have total control on the shop floor. Find out how they can produce 250 to 300 orders per month--with 30% of them being new parts.

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Lightweight Pallets Do Heavy-Duty Job For Illinois Manufacturer

This shop used to take 6-7 hours to set up a job to run 1-2 parts at a time. Now they're running 12 parts at a time at a much lower cycle time per part thanks to a dedicated pallet system.

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Drive Train Facility Moves From Punched Tape To DNC

This Rockwell plant measures 200,000 square feet, employs a staff of 460 and is primarily involved in the production of drive shafts for semi-trucks. As the product line evolved, so did their manufacturing methods.

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Abrasive Waterjet Machine For Job Shops

Cutting metal and other materials with a high-pressure stream of water and abrasive grit generally has been the domain of specialty shops dedicated to this process or large plants with special needs—and deep pockets.A new abrasive waterjet machine from Flow International Corp. (Kent, Washington) makes this process as attainable as, let's say, wire EDM, or almost any other mainstream metalworking process.

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CAD/CAM

Snapshot Of A Computer-Integrated Job Shop

Getting some basic software packages to "talk to each other" is the latest step in this job shop's steady march toward computer-integrated manufacturing -- at least for the moment.

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Job Shop Automates Presetting With DNC

Automating tool presetting and integrating it by DNC with the shop floor was a big step for this Connecticut job shop. Immediate payback from setup reductions proved them right.

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