Machines

Aerospace

Shifting Gears To Integral Drive Adds Productivity

Machines with geared-head spindles are typically employed for machining titanium and other tough materials that require high torque. However, replacing such models with integral-drive HMCs from Makino has enabled this contract manufacturer to significantly improve productivity on time-sensitive aerospace jobs.

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CNC Lathe Designed For Heavy, Large Workpieces

Featuring a wraparound, boxway construction, Femco’s CNC lathe model HL-55/200 is designed for heavy-duty, precision turning on larger workpieces. All mating surfaces are lined with Turcite to prevent wear.

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Grinding

Drill Sharpener Helps Shop Hone Competitive Edge

 Bringing drill sharpening operations in-house saved both time and money at this Chicago-based manufacturer. However, the sharpener itself, Darex’s XPS-16, provided additional benefits—with high accuracy and consistent results, the machine helped the company maintain precision and quality.

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Aluminum Molds In Three Weeks Or Less

While aluminum molds are commonly used to create prototypes or to serve as stopgap bridge tooling, they are starting to receive greater attention for production work. This shop’s approach to creating aluminum molds in one day to three weeks is the same for each of these situations.

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Die/Mold

Five-Axis Jig Borer For Die, Mold Manufacturing

Designed for high-precision die and mold machining, Yasda’s YBM-Vi40 five-axis jig borer is said to reduce machining time of complicated shapes in extremely hard materials. The jig borer can tilt the workpiece to reduce cutter length requirements, which enables feed rates of 2,000 mm/min.

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HMC Designed For Big Parts

Doosan’s HM1250 HMC machines parts measuring 78. 8" in diameter and 67.

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Waterjet Product Line Features Range Of Pressures

Featuring ultra-high pressure (UHP) waterjet technology, Flow’s versatile Mach series machines are designed for manufacturers of all sizes and budgets, the company says. The line combines software upgrades, pressures rated to 94,000 psi, 3D Dynamic Waterjet cutting advancements and long-life intensifier and direct-drive pumps.

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Five-Axis Machines Feature Multi-Process Capability

Designed for small-lot production of complex parts, Methods Machine Tools’ Matsuura five-axis VMCs feature Cublex technology. This technology integrates turning and grinding functions into a single, high-performance milling platform to deliver speed, power, accuracy, increased tool capacity and multi-process machining capabilities, the company says.

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Tool Grinding Machine Features Six Interpolating CNC Axes

Rollomatic’s GrindSmart model 628XS CNC tool grinding machine features six interpolating CNC axes and an integrated two-axis, pick-and-place loader. Other features include a new control panel for improved operator convenience, a rotary glass scale on the tool axis for enhanced flute and relief finish on drills and end mills, and higher indexing accuracy, the company says.

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Air-Bearing End Mill Grinding Fixtures

Rush Machinery offers a series of air-bearing end mill grinding fixtures that allow precision sharpening of end mills, reamers, shell mills and various other cutters. The spindle floats on a thin film of air, resulting in a smooth, even, almost frictionless grind, the company says.

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