Horizontal Machining Centers
Compact HMC Provides High Speed, Reliability
The a51 HMC is designed for performance and reliability. According to the company, the simple-to-operate machine is compact, easily maintained and quickly deployable for manufacturing applications that require maximum throughput and dependability. The machine is suited for medium- to high-volume production shops, first- and second-tier automotive parts suppliers and general-contract machining operations.
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Video: Horizontal Profiler For Aerospace Machining
An alternative to the typical profiler design, this machine saves labor by allowing chips to fall out of the way.
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Video: 56-Percent Productivity Increase By Reducing Chatter
The video compares a milling pass that chatters to one that is stable. Because the stable speed permits greater depth of cut, productivity increases.
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Software Supports Cell-Based Production Process
Implementing advanced manufacturing cells can help a shop improve productivity, but the cells themselves may be only part of the solution. That’s the case at Wilcox Industries, which combined advanced manufacturing capabilities of automated machining with the flexibility of Mastercam CAD/CAM software to keep up with continuing growth.
Read MoreMachining Long, Complex Parts
MAG Cincinnati’s E Mill is designed for machining long, small-cross-section parts used in aerospace, construction, shipbuilding and wind power applications. It is useful for titanium, aluminum and composite work on stringers, spars, beams and similar parts, the company says. The machine performs contour machining, routing, drilling and tapping to produce finished, complex, 3D-geometry parts as long as 40 ft.
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HMC Reduces Cycle Time On Large Parts
Despite using Kitamura machining centers with great effect, this shop didn’t have a big enough machine to accommodate its largest jobs without a time-consuming, labor-intensive process. That is, until Kitamura released the MyCenter HX1000i, an HMC large enough for the company’s biggest jobs that maintains the features it likes most about other machines from the same builder.
Read MoreMachining Center For Lights-Out Production
Incorporating a flexible manufacturing system, the Mycenter-HX400iF HMC from Kitamura Machinery features a 12-station flexible pallet container (FPC) system. According to the company, the center’s rigid construction; precision; intuitive controls; ability to move easily between difficult materials; and its ability for high speed production make it suited for lights-out production. The company’s multi-pallet systems enable manufacturers to incorporate an unmanned machining development process for a multitasking machine environment that optimizes up-time.
Read MoreHMC Features Direct-Drive Fourth Axis
Enshu’s JE60G high speed, 400-mm HMC features 23. 6" (600-mm) travels and a Fanuc 32iM advanced CNC. The standard, dual-contact 40-taper spindle achieves speeds of 15,000 rpm in 1.
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Video: Helical Interpolation Vs. Drilling
A machining center able to maintain precise control at high feed rates makes it practical to machine holes through helical milling as an alternative to drilling.
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Through-Spindle Dust Collection For Composites And Graphite
A vacuum system for the machining center draws particulate through the center of the tool.
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