European manufacturers may have a different balance of markets than their U.S. counterparts, but the practical challenges they must overcome are often similar — as are the solutions.
A new production process for the multimetal drawbar replaces an outsourced plating step with directed energy deposition, performing this DED along with roughing, finishing and grinding on a single machine.
ANCA CNC Machines is celebrating its 50th anniversary as a global producer of CNC tool and cutter grinders.
Laser Marking Technologies LLC (LMT) is highlighting its robot readiness not only in its booth but also in its customers’ booths and partners Universal Robots and FANUC booths.
In the late 1800s, a new technology — Swiss-type machines — emerged to serve Switzerland’s growing watchmaking industry. Today, Swiss-machined parts are ubiquitous, and there’s a good reason for that: No other machining technology can produce tiny, complex components more efficiently or at higher quality.
A highly stable, fully programmable B-axis on the subspindle of Nomura DS’s 20J3XBTC enables users to more quickly machine complex parts complete.
Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.
At the seminar, representatives from multiple companies discussed strategies for making orthopedic devices accurately and efficiently.
With many machine shops anticipating long-term growth in demand from the semiconductor industry, it is worth the time to heed the advice of manufacturers who have already been servicing this end-market for years.
Decade-long, multiphase automation investments lower operating costs and maintain technology lead in an increasingly competitive global market.
Alpha Precision Group (APG) has developed an innovative workholding design for faster spindle speeds through sinter-based additive manufacturing.
CAM Assist cuts repetition from part programming — early users say it could be a useful tool for training new programmers.
Open Mind is partnering its CAD/CAM software with OMIC R&D’s experience in optimizing CAD/CAM solutions.
EPTAM Precision Plastics has achieved multiple years of 15% YoY growth by effectively applying Datanomix’s benchmarking and machine monitoring features.
Practical work has served Bridgerland Technical College both in preparing its current students for manufacturing jobs and in appealing to new generations of potential machinists.
Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.
Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.
Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.
Verisurf will offer complete metrology solutions that combine its model-based inspection and measurement software, training and live technical support with Hexagon CMMs.
Understanding the differences between measurement methods means their discrepancies can be explained and used as an advantage to produce better correlation.
One of the biggest themes at Automate 2024 was the use of software to make robots easier to use and more efficient.
DMG MORI’s Chicago Innovation Days event featured technologies designed to address the difficulties manufacturers face today.
With the help of a 3D vision system and robotic arms from FANUC, MetalQuest was able to automate a physically challenging bin-picking task.
Christopher Clark will provide sales, service and support for the full range of Stäubli customers in North America.
Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.
Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.
The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.
Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.
Attend TASC, The Automated Shop Conference, in Novi, Mich on Oct. 11, 2023 for a comprehensive look into how to use automation to transform your machine shop.
Staying adaptable and leading through change for 95 years and counting, Modern Machine Shop celebrates its 95th Anniversary since its first publication in 1928.
IMTS 2024 features a larger Additive Manufacturing Pavilion than ever before, with veteran suppliers alongside startups and newcomers at the front of the West Building. As you browse these exhibitors, as well as booths found elsewhere at the show, keep an eye out for these trends in AM.
The advance toward increasingly automated machining can be seen in the ways tooling, workholding, gaging and integration all support unattended production. This is the area of innovation I found most compelling at the recent International Manufacturing Technology Show.
The renewal of collaborations, partnerships and networking opportunities created a new level of excitement at IMTS 2022 for 86,307 registrants.
Manufacturing has a multi-talented bunch of people, but who knew so many were adept in the facial hair industry? Check out the best of the beards at IMTS!
This year’s show celebrates 10 years of co-location between IMTS and Hannover Messe.
Brent Donaldson of Modern Machine Shop sits down with Supertec's Don Staggenborg to discuss what the IMTS veterans brought to this year's show.
As sustainability becomes more critical for domestic manufacturing, European and Asian companies are bringing this politicized topic to the American market.
FANUC’s version of parametric programming, Custom Macro, enables you to create your own canned cycles tailored to whatever the application requires.
Surface measurement is becoming increasingly important to ensure proper performance of a manufactured product. Advanced surface measurement tools are not only beneficial in the manufacturing industry but also have unconventional applications.
In an industry facing perennial shortages of skilled labor, shop owners must leverage every competitive advantage at their disposal in their efforts to attract talent. One small shop in Bridgewater, Massachusetts is experimenting with a new staff schedule that the owners say is already reaping major benefits: a four-day work week.
AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.
In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."
Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.
Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.
Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.
Explore Tech-Max, a CNC machine shop that specializes in precision machining large and complex parts ranging from 10 in. to over 10 ft.
In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.
The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.
The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.
When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.
Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.
So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?
Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.
The Top Shops 2024 survey for the metalworking market is now live, alongside a new homepage collecting the stories of past Honorees.
To combat the skilled labor shortage, this Top Shops honoree turned to partnerships and unique benefits to attract talented workers.
Doubling sales requires more than just robots. Pro Products’ staff works in tandem with robots, performing inspection and other value-added activities.
From cobots to machine monitoring, this Top Shop honoree shows that machining technology is about more than the machine tool.
Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.
IMTS 2024: Koma Precision debuts the KMA-60 SmartLoader, a compact, high-mix autoloader for CNC machines. It is designed with a comprehensive interface to maximize productivity, reduce setup times and save space.
WTO USA announces the opening of its North American headquarters in Charlotte, North Carolina. Solar panels are installed on the entire roof, generating around 250,000 kWh of electricity annually.
IMTS 2024: SMW Autoblok presents the WPS XL for milling, measuring and grinding operations with five-axis and large part workpieces, as well as several products from its electronics and automation line.
IMTS 2024: Foba is demonstrating its laser marking solutions in a range of sizes, from compact to large. Its V series is said to optimize precision and performance in a compact model.
IMTS 2024: Discus Software Co. presents its Discus Desktop solution for production planning, in-process inspection planning, first-article inspection and more.
IMTS 2024: WFL Millturn Technologies Inc. is demonstrating its M50 Millturn turning-boring-milling machine and CrashGuard Studio 3D simulation software, aiming to reduce error and increase process reliability.
A recent survey found that the number one challenge manufacturers face in sales forecasting is a lack of accurate data. Siloed data across CRM, ERP and other platforms makes this even more difficult. By integrating ERP and CRM data with revenue intelligence, you can achieve a unified view of the customer journey and turn data into actionable insights. Agenda: Enhancing customer satisfaction with comprehensive data views Empowering sales teams with AI-driven insights and automation tools Enabling strategic decision-making for business growth and efficiency
In this webinar, Wiscon Products President and CEO Torben Christensen will share his experiences integrating real-time machine data into daily workflows, addressing common operational challenges and achieving significant improvements in efficiency and productivity. As a MachineMetrics customer since 2018, Torben and his team have a number of key insights to share on the adoption and use of production monitoring and analytics. Learn how real-time, accurate data can drive continuous improvement, reduce waste and optimize allocation. This webinar will provide valuable insights for manufacturing leaders looking to enhance their decision-making processes and achieve greater operational efficiency.
Nesting parts for fabrication, woodworking or soft goods production saves money by optimizing material usage and reducing waste. NestingWorks is a SolidWorks add-in that can be used independently for nesting or in combination with your integrated CAM software to create CNC programs for machining of the nested sheets of parts. It automatically flattens parts and includes several advanced options to save you time in CNC programming. Join this webinar to experience the benefits of integrated nesting software. Agenda: See how integrated nesting uses full associativity with SolidWorks and automatically nests parts, assemblies and folders of parts Learn how integrated nesting provides true shape nesting, part-in-part nesting, user-specified grain direction and layouts for parts with varied thickness Watch a demonstration to see how integrated nesting produces the maximum number of parts from a single piece of raw material in a matter of minutes
In this webinar, CloudNC Co-Founder Theo Saville reveals how U.S. machine shops are using cutting-edge AI today to accelerate their CNC machining, helping them become more efficient and save over 1,000 production hours per year. Theo will demonstrate CAM Assist, an AI solution that automates CAM programming within existing CAD/CAM platforms — and even provides working physics-based cutting parameters for your existing toolsets. Attendees will learn how the technology has developed, its current capabilities and applications, and how it is expected to progress in the near future. Agenda: How U.S. machine shops are using AI tools to automate their CAM programming and increase their productivity and efficiency How AI tools can help fill the CAM programming skills crisis What tasks AI can be successfully applied to today and what the future holds How AI can fit into machinists' workflows today without specialist training Advanced applications, such as setting cutting parameters and soft jaw fixtures with AI
First article inspection (FAI) creation is an essential element of quality control programs but can consume a significant amount of time. In this webinar, Rebecca Keller will discuss a tool that consolidates all requirements into an accountability checklist, keeping drawing and inspection sheets in sync. Automatically capture sheet and zone and identify bill of materials (BOM) and specifications for a complete and accurate report. This software exports a professional ballooned print as a PDF and can output to your customized Excel spreadsheet. In this session, Discus Software will go over how to reduce quality escapes that occur from overlooking requirements. Failing results are flagged in real time and any missing FAIR AS9102 data is also flagged for compliance to the standard. Easily renumber balloon sequencing and change between imperial and metric units as required by your customers. Learn how to seamlessly import your coordinate-measuring machine (CMM) data to validate each result and easily flag non-conformances. Use any CMM in your shop to create result data and automatically populate the designed tooling. The tool to discuss will assist you in keeping up with the growing prevalence of 3D modeling in manufacturing. Using the product manufacturing information (PMI) of the model, this software extracts the geometry and notes from the model to create views with ballooned data and exports to the inspection sheet. Agenda: Error-proof each FAI for accuracy and customer approval Eliminate the need for manual data entry Use your CMM output to populate FAI actuals Address your customer's requirement for model-based definition (MBD)
Join Hexagon to learn how you can transcend traditional CAM systems to revolutionize your discrete part programming. Hexagon's comprehensive approach integrates design, manufacturing and inspection processes to streamline production workflows and achieve operational excellence. Discover how its advanced suite of CAD/CAM, process optimization and automation technologies empowers manufacturers — from medical to aerospace — to seamlessly transition from prototyping to full-scale production. This session is designed for professionals seeking to enhance precision, efficiency and quality in CNC machining operations, providing valuable insights into the latest advancements in manufacturing technology. Agenda: Optimizing part preparation for error-free manufacturing Simplifying complex part machining through advanced CNC programming Enhancing safety and efficiency with collision avoidance and process verification Leveraging shop-floor production intelligence with automated machine monitoring Driving manufacturing success through effective automation and collaboration
This ½-day program offers visitors insight into this year's annual Top Shops benchmarking survey. Learn from industry experts and current and past Top Shop award winners and find out what makes a shop rise to the top and how your shop stacks up against the competition. This workshop registration includes: Access to Monday IMTS ELEVATE Job Shops sessions An afternoon refreshment break Access to the IMTS Exhibit Halls Access to Monday IMTS ELEVATE Job Shops proceedings Access to the Tuesday (9/10/24), IMTS Elevate Job Shops reception in S100A&B | 4:00-5:30pm QUESTIONS? CONTACT JMYERS@GARDNERWEB.COM
Debuting in 2010, the Parts Cleaning Conference is the leading and most trusted manufacturing and industrial parts cleaning forum focused solely on delivering quality technical information in the specialized field of machined parts cleansing. Providing guidance and training to understand the recognized sets of standards for industrial cleaning, every year the Conference showcases industry experts who present educational sessions on the latest and most pressing topics affecting manufacturing facilities today. Discover all that the 2022 Parts Cleaning Conference has to offer!
Laser powder bed fusion is the most widely used additive manufacturing method for metal part production, and electron beam melting is a closely related technology. For metalworking facilities contemplating a move into metal AM using technologies such as these, here is a road map for success. Speakers will cover materials, safety, part design, production workflow and differences between laser and electron beam metal powder bed fusion systems.
Women in Manufacturing is excited to announce that the 2024 SUMMIT will be a hybrid event — both an in-person and virtual experience. Both program offerings will enable you to grow through education and connections that are insightful, meaningful and actionable. Join Women in Manufacturing Oct. 6-9, 2024, in Boston or digitally for an event filled with plant tours at leading manufacturing facilities, professional development sessions, roundtable discussions on important topics, and inspiring keynotes. All while engaging and interacting with peers through social and networking events!
FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL
When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.
The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.
Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.
While there are many changes to adopt when moving to five-axis, they all compliment the overall goal of better parts through less operations.
Consider what types of implementation your shop prefers when deciding between workpiece-handling and pallet-handling automation solutions.
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