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A stable customer relationship gave this shop the chance to fundamentally change its equipment.
Combining different operations on a single machine tool platform is an attractive and increasingly popular idea. It is in practice, however, not always a plug and play substitution. Optimizing distinct metalcutting operations into a single cycle takes planning and a good understanding of the pluses and minuses of each.
It's generally acknowledged that making holes is by far the most common metalworking operation. So how does a shop find a way to carve a niche for itself applying such a common process as hole making? This Ohio job shop has managed.
Toolholder distortion can impede machining operations, especially if the toolholder walls collapse during high speed operation. All sorts of problems can result, from cutting tool breakage and loss of the machined parts to costly damage of the machine spindle and drawbar.
The automated EDM cells in this shop are distinguished by their thoughtful design and careful attention to detail--as is the rest of the shop.
Part 4. The emergence of new workpiece materials is driving the development of new cutting tool materials and tool coatings. These, in turn, are driving the development of new milling processes and techniques.
One of this aerospace shop’s many specialties is producing ring-shaped parts that are thin-walled, complex, tightly toleranced and made of difficult-to-machine materials such as Inconel, titanium or high-temperature alloys. Turning jet engine parts doesn’t get much tougher than this.
A gear manufacturer describes the advantages it realizes by sizing and finishing bores through automated honing.