T.J. Davies Retention Knobs Harden Over Time
Each retention knob is magnetic particle tested and pull tested to 2.5X the pulling force of the drawbar it is designed for.
T.J. Davies Co. Inc., manufactures over 500 styles of retention knobs, each manufactured from American-made 8620 alloy steel that is then machined in-house with single-point threading to imperial (Class 2A UNC) or metric (Class G6) standards. After threading is completed, each component is heat treated to 58-62 HRC then treated with hot black oxide to military specifications for protection against corrosion. Each retention knob is magnetic particle tested and then pull tested to 2.5X the pulling force of the drawbar it is designed for. In addition to the 500 plus styles available, T.J. Davies has an in-house engineer who can make custom knobs for older machines that are no longer made.
According to the company, the use of 8620 ensures that the components will harden over time, rather than becoming brittle as is the case with the use of 9310 alloy steel. Single-point threading ensures that the threads are balanced (lead-in/lead-out at 180 degrees). Full depth is also attained for each thread. Because all machining is done with a single set up, concentricity is achieved.
Each component is heat treated to a case depth of 0.020 to 0.030. No carb is applied to coolant through hole to ensure there is no shrinkage. Core hardness of 40HRC is standard. All retention knob surfaces (not just mating surfaces) have a precision finish of 32 RMA micro or better, ISO grade 6N. Certifications are maintained for each step and each batch to ensure traceability and quality control.
Overtightening can overly stress the retention knob, leading to premature failure, and can cause toolholder swelling and expansion. T.J. Davies provides recommended torque guidelines with each retention knob shipped. Machine builder recommendations should always be used when available.
Sockets for the proper installation of retention knobs are available, individually or as a complete set of four. All sockets and retention knobs are manufactured to exact specifications that exceed industry standards and are available through distributors nationwide.
Related Content
-
A Case for Combining Workholding with Optical Scanning
Automotive dies and die inserts are often complex, one-off parts with little room for error. Integrity Tool's investments in modular workholding tools and 3D optical scanning have allowed the company to create niche capabilities for its CNC machined parts.
-
How to Mitigate Chatter to Boost Machining Rates
There are usually better solutions to chatter than just reducing the feed rate. Through vibration analysis, the chatter problem can be solved, enabling much higher metal removal rates, better quality and longer tool life.
-
Buying a Lathe: The Basics
Lathes represent some of the oldest machining technology, but it’s still helpful to remember the basics when considering the purchase of a new turning machine.
