Products
Indexable Drill Uses Four Insert Sides
Sumitomo’s WDX indexable drills are designed for large diameter hole drilling. The accurately drill can also perform turning and boring operations, the company says. The drill’s nickel-plated steel body is said to reduce inventory costs by accepting the same insert geometry for both the outer and inner cutting edges and allowing the use of all four of the insert’s cutting edges.
Read MoreMove Files Between A PC, Server
GE Fanuc’s Program Transfer tool is a Microsoft Windows, PC-based productivity software tool for input and output of part programs and operator files between a PC and a CNC (or data server). Using the tool’s graphical interface to “drag and drop” files, large part program files can be input or output directly to data server storage. This enables users to take advantage of embedded Ethernet for program transfer without first setting up a PC-based FTP application.
Read MoreHigh Speed Drills Eliminate Exit Burrs
OSG’s Nexus, part of the Vanadium series of high speed drills, features a 40-degree helix and a sharp, thinning point designed to reduce work hardening, improve finish and eliminate exit burrs. The series features WD1, the company’s latest coating technology for drills. Higher oxidation temperatures, better adhesion strength and elevated hardness allow the drills to run faster without shortening tool life, the company says.
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Aluminum-Hogging End Mills Reduce Part Costs
Kennametal’s MaxiMet end mills are designed for aerospace and general engineering shops seeking to improve performance in machining high volumes of aluminum. According to the company, the cutters are suitable for applications that require both high metal removal rates and quality wall and floor finishes. The cutters feature a flute design that is said to enable high feed rates by providing rigidity behind the cutting edges.
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End Mills Feature High Performance, Long Tool Life
Designed to replace multiple tools used for roughing, semi-finishing, slotting and profiling, Hanita’s VariMill II family of solid-carbide end mills is suited for high-temperature alloys, nickel- and carbon-based alloys and titanium. Available from Kennametal, the tools feature five unequally spaced flutes, a patented flute form and end geometry and AlTiN coating that enables heavy cuts and long tool life, the company says. The end mill geometries are designed to virtually eliminate chatter and harmonics to allow slotting at cutting depths of 1 × D and perform side-milling operations at redial and axial cutting depths ranging to 0.
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Modular Drill Diameter Range Expands
The Ken TIP modular drill system from Kennametal features various solid-steel bodies (3 × D, 5 × D and 8 × D, among others) and replaceable drill points for precision hole-making in steel. The modular design allows users to keep the drill bodies in a machine or holder and replace drill points as needed. Running at speeds comparable to those of solid carbide drills, the system offers high metal removal rates compared to common modular drills and reduces setup times, the company says.
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Modular Drills Combine Benefits Of Indexable Tools
Kennametal says its KSEM Plus modular drills combine the high feed rates and length/diameter capabilities of modular drills with the high speed and low consumable costs of indexable drills. The drills offer increased metal removal rates and productivity in various applications, including the energy market. The drill bodies accept a range of head diameters, and inserts or heads can be replaced without removing the body from the spindle.
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Cost-Effective Deburring Solution
According to manufacturer Kennametal Extrude Hone, the enhanced TEM S250 deburring machine provides additional value and production flexibility at a competitive price. New features on the redesigned machine include modular construction and a more compact footprint to support lean manufacturing as well as new add-on options that facilitate customization. The machine incorporates the company’s Thermal Energy Method (TEM) technology, which uses heat to remove internal and external bores and flashings from metallic and die-cast workpieces after machining without compromising the integrity of other surfaces.
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One Insert Design Machines A Variety Of Materials
Kennametal’s Mill 1-10 tooling platform performs common machining applications such as face milling, shoulder milling, pocketing, slotting, interpolating and ramping for steels, aluminum and exotics, all with one common insert style. The tooling platform accomplishes this through the use of multifunctional cutter bodies and First Choice inserts, which consist of different grades and edge preps for various work materials but utilize the same cutting geometry and size. Cutter bodies come in straight and helical flute styles.
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Inserts Offer Long Life, Tight Tolerances
Kennametal has added screw-on, positive chipbreaker inserts to its Beyond line, which includes 11 grades for improved productivity in steel, stainless steel and cast iron turning applications. The chipbreaker inserts, which include the FP (finishing positive), MP (medium/roughing positive) and MW (flat top) models, are said to provide significant tool life savings across a range of applications and materials. Additionally, the inserts’ tight dimensional tolerances can improve indexability, the company says.
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Helical Cutters Increase Milling Versatility, Performance
Mill 1-14 helical cutters from Kennametal are designed for greater axial depth of cut than a standard end mill, the company says. The flexible cutter range features inserts stacked two, three and four high. The helical cutters can be used for medium to heavy roughing and semi-finishing in applications such as contour profiling, slotting, ramping, helical ramping from solid and plunge milling.
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Plug-And-Play CNC Monitoring
These CNC monitoring appliances are preloaded for detailed reporting, e-mail notifications, cell phone notifications and real-time CNC status display for plug-and-play installation.
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