Mike Lynch

Mike Lynch Founder and President

What Percentage Of Your Setup Time Is Waste?

One definition of waste is any lost time or money caused by disorganization, duplication of effort and misunderstandings. Most setup-reduction programs make eliminating waste a primary goal.

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Trial Cutting On Machining Centers

Sometimes you may be able to go ahead and machine the first part of a run on a machining center without having to take trial cuts. When tolerance bands are large, operators or setup people can afford to run the program with the confidence that the cuts will come out somewhere in their tolerance bands and the workpiece will not be scrapped.

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CNC Tech Talks

Which Is Faster, G00 or G01?

Special thanks to Kyle A. Thornley, Technical Instructor at GE Fanuc Automation, for explaining the principles described in this article.

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CNC Tech Talks

A Tool To Help With Jaw Boring

Machining soft jaws remains one of the most tedious and time-consuming tasks for turning centers, so anything you can do to organize and simplify this task will speed up your setups. In order to make the workholding setup when soft jaws must be machined, the setup person must remove the current top tooling from the chuck, find the set of jaws to be used for the new setup, mount the jaws to the chuck, clamp on some form of temporary plug or ring, and machine the jaws.

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How Do You Change The Perception Of Our Field?

While most CNC Tech Talk columns are technical in nature, every once in a while I hope you'll indulge me as I talk about a topic that is very close to my heart. I'm hoping this issue is of interest to everyone in manufacturing.

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Minimizing Tool Maintenance Time

One time-consuming task that often goes overlooked is tool maintenance. Tool maintenance is any task that involves upkeep on cutting tools used in the machining cycle.

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R Word Versus Directional Vectors In Circular Motions

Almost all current model CNCs allow you to specify an arc size in circular motions with a very convenient "R word. " Here is a tool path (based on cutter centerline motions) for Figure 1 using the R word as allowed by many machining center controls: O0001 (Program number)N005 G54 G90 S500 M03 (Select coordinate system, abs mode, start spindle)N010 G00 X6.

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Programming Efficient Tool Changes

Though machining center builders have come up with some pretty unique devices to automatically change tools, the programming words related to tool changing are relatively consistent from one machining center to the next. The "T word" is commonly used to rotate the machine's magazine (or tool storage device) to bring a tool into the ready or waiting position.

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Changing Spindle Ranges For Turning Centers

Many turning centers, especially larger ones, have more than one spindle range. This allows power at low speeds for powerful machining operations and high speeds for finishing operations.

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Spindle Range Changes For Machining Centers

Spindle range changing on most machining centers is somewhat more transparent than it is on turning centers. With turning centers, the programmer must specify an M code to select the desired spindle range.

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A Reminder About Parameters

As you know, many CNC manufacturers design their controls to be used on a wide variety of machines. One machining center control model, for example, can be used by any number of machine tool builders for all machining centers in their product line.

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How Fast Can You Feed?

Today's CNC machining centers and turning centers boast extremely fast rapid rates. It is not unusual to see current model smaller machines (especially those with linear guide ways) having rapid rates in excess of 1500 inches per minute.

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