Mike Lynch

Mike Lynch Founder and President

CAD/CAM

Can Parametric Programming And CAM Systems Coexist?

I know most high-level CAM system programmers cringe when the topic of CNC-based parametric programming is discussed. Most programmers need clean output that will run in CNCs without modification—and if misapplied, some of these parametric programming applications can really gum up the works. There are five applic

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Diagnosing Unusual Machine Behavior

Though problems can still exist with machine electronics and internal software, most of the common problems today are caused by user mistakes.

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Multiple Machine Operation—Interference

I urge you to proceed with caution when studying the feasibility of having one operator run two machines. Be absolutely sure that doing so will render the desired results—and that it will not cost more than having a separate operator run each machine. One cause of interference that is often overlooked prior to the operator-utilization decision is related to the tasks you expect your operators to perform on each finished part upon its completion.

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Multiple Machine Operation—Evaluating Specific Applications

To determine whether a given application consistently falls within or exceeds the operator-utilization cutoff point, I’ve developed a spreadsheet that you can download at

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Multiple Machine Operation—Interference Is The Enemy

Interference is the term I use to describe when one machine sits idle while waiting for the operator to do something on another machine. For example, if both machines finish their cycles at precisely the same time, and if neither machine has an automatic loading device, one machine will sit idle waiting for the (one) operator to load the other machine.

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Multiple Machine Operation—As Good As It Gets

I've been relating my observations about operator utilization, a rather controversial and complex subject, and I will continue to do so for the next few months. If you would like to comment, please e-mail me and explain how your own experiences compare with what I say. I’ll relate the responses I get in an upcoming column.

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Multiple Machine Operation: Operator Costs Versus Machine Costs

During the next few months I’m going to be relating my observations about operator utilization, a rather controversial and complex subject. If you would like to comment, please e-mail me and explain how your own experiences compare with what I say. I’ll relate the responses I get in an upcoming column.

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Holemaking

Circle Milling A Bolt Hole Pattern

There are times when you want to circle mill the holes on a bolt pattern. Possibly you want to rough the holes prior to finish boring.

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Separating The Use Of Geometry And Wear Offsets

Many current-model turning centers have two sets of offsets: Geometry offsets are used to assign program zero during setup, and wear offsets are used to make sizing adjustments during the production run. When users view these offsets on the display screen, they look very similar.

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Holemaking

Minimizing Turning Center Cutting Tool Touch Off

Turning center cutting tools vary from one type to another. When the turret rotates a cutting tool into position, the cutting edge of a turning tool will be in a different position than the cutting edge of a boring bar, a drill or a back-turning tool.

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Never Change A CNC Program To Size A Workpiece

Has the following ever happened to you? You’re machining a 2. 0-inch diameter on a CNC turning center.

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A Serial Numbering Custom Macro

The custom macro shown below will allow you to mill numbers on your workpieces. Though it has some limitations that can be easily improved upon, the macro shows the logic behind how serializing can be done.

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