Articles

Basics

Threading On A Lathe

The right choices in tooling and technique can optimize the thread turning process.

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Aerospace

The Strategic Value of Machine Tool Flexibility

This aerospace and defense supplier has a strategy to take advantage of the flexibility in its newest and largest five-axis gantry-type machining center.

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Turn/Mill

Understanding Swiss-Type Machining

Once seen as a specialty machine tool, the CNC Swiss-type is increasingly being used in shops that are full of more conventional CNC machines. For the newcomer to Swiss-type machining, here is what the learning curve is like.

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What to Do When Five-Axis Machining Is Off the Table

For Fischer USA, 3+2 machining with a high-precision rotary table adds flexibility without the cost of a full five-axis machine.

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IMTS

Automation Solutions Optimized for High-Mix Manufacturing

IMTS22: Fastems debuts its Flexible Pallet Tower (FPT), an automation solution for APC and no-APC four and five-axis machining centers.

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Economics

Metalworking Expansion Steadily Slows

All components of metalworking activity contributed to the slowdown, most of them for the second month in a row. 

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Toolholders

All-Around Mill Improves Productivity and Cost for Valve Job

Adopting a mill with a double-negative rake and pockets compatible with multiple insert geometries enabled Progressive Metal Service to increase feed and lower scrap rates for a valve.

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Cutting Tools

Ball-End Tool Contours, Chamfers and Finishes in One Pass for Most Materials

The new IMCO Carbide Tool Pow•R•Arc end mill, to be shown at IMTS 2022, emphasizes speed. The cutter is able to run and increase feed rates to machine one’s mold up to five times faster than a four-flute tool.  

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What Are the Limits to Make-to-Order Manufacturing?

Automated storage and retrieval system maker Modula produces a product with 2,000 parts and hundreds of variations that has to be completed within a customer’s site. Here is a picture of what is possible in making a product tailored to the customer.

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Understanding CNC Machine Accuracy and Repeatability

Properly evaluating machine tool capability requires understanding how the both user and the builder can influence precision.

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Automation

When Automating a Task Beats Automating the Process

A medical manufacturer proves why a high mix of complex work need not deter any manufacturer from automation, whether via robot or pallet system.   

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Top Shops on Display at IMTS

Join the Modern Machine Shop team and Top Shops Honorees to hear the latest benchmarking data and learn how they have innovated within their organizations and worked through the same struggles you may be experiencing.

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Horn USA
FANUC ROBODRILL
Kyocera
Mastercam 2025 Now Available
Schunk
Hyundai WIA's KF5 VMC
Koma Precision
FANUC ROBODRILL