Articles

Automating Small NC Programming Tasks Pays Off Big Over Time

What started as a few Java macros the programmer whipped up to make life easier has grown to a shop-wide file management system integrated into other software, such as Vericut. 

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Offline CNC Makes Precision Productive

Relieving the control of its calculation burden helps meet demand for increased volumes, faster deliveries and greater varieties of complex, mirror-finish components machined with diamond tools. 

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Basics

Using Offset Data to Determine Turret Index Position

Determine the optimal index position based on cutting tools’ current geometry offset settings.

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Machining, Disruption and the Years Ahead

Three major technological advancements have changed modern manufacturing. Pay attention or get left behind.

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Additive Manufacturing with Wire

This system has the benefits of cheaper cost and easier handling. But there can be some drawbacks as well.

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CAD/CAM

From-Scratch CNC Post Processor Lets Dual-Toolhead Mill-Turn Shine

A dual-toolhead multitasking machine made coordination of tool paths difficult, if not impossible. A new post processor for use with Mastercam Mill-Turn resulted in smooth programming of tight-tolerance tool paths using both toolheads.

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Horizontal Machining Plus Automation Prove to Be a Rewarding Investment

After watching a machinist take four hours to set up a part on a VMC, Dan Olsen of Mach Machine knew he had a problem. The solution seemed clear: horizontal machining. The automation system wasn’t expected; but the novelty was well worth it before long. 

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Which Five-Axis Machining Center is Right for You?

With so many choices in five-axis machining technology, how do you know which is best for your shop? First, consider the parts. Then, look at existing processes and potential five-axis benefits.

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Measuring Tools Basics: Faster and Better

In a high-volume production environment, the cost of inspection is related to the speed with which measurements can be made and interpreted.

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Machining Demonstration Shows the Digital-Twin Concept in Action

A demonstration at IMTS 2018 showed that all of the pieces to meet the “Grand Challenge” are now in place, making so-called digital-twin manufacturing feasible for shops looking to streamline production of complex workpieces.

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Measurement

Vision Systems: One Shop's Competitive Edge for Measurement and Inspection

Even for high-volume machine shops like Alpha Grainger, every part is critical. When the bottleneck to inspect a vast number of parts resulted in lost business, the company built, then invested in, digital vision systems to gain a competitive advantage.

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The Case for Consistency

Why do manufacturers ask their employees to work within defined systems? Here's why consistency matters.

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