Published 4/1/1997

Key CNC Concept #9—The Key Sequences Of Operation

This concept examines the sequences of operation of a CNC machine by way of reference material related to key operational procedures.

Mike Lynch

Founder and President, CNC Concepts Inc.

From the beginning operator's standpoint, half the battle of learning how to operate a CNC machine is simply knowing when each procedure is required. Then, it will be a simple matter to follow the basic sequence to attain the machine's desired function. For example, if an operator wishes to load a program into the control memory, there are a series of switches and buttons that must be activated in the proper order. If the operator wishes to change an offset, a specific procedure must be followed. While the actual buttons and switches will vary depending on the control model, once the operator has documented the most important sequences, it is relatively easy to make the machine function in the desired manner.

Too many companies that utilize CNC expect their operators to memorize all key procedures needed to run the machine. We strongly recommend that the CNC user develop an operation handbook in order to help operators become comfortable with each CNC machine tool (one per machine). This will give the operator the step-by-step procedures needed for critical machine operations.

The Most Important Sequences

Procedures like powering up, powering down, loading tools, setting offsets, and editing programs are among the things an operator will be doing on a regular basis and should strive to memorize. However, there are also procedures that are used less often that should also be documented. Again, the operations handbook should give the operator every procedure needed to run the machine.

These procedures make it very easy to operate your CNC machine. They provide quick and easy reference material related to key operational procedures. While it would be nice if each CNC machine tool builder incorporated this kind of handbook for every machine they sell, few builders do. For most CNC machines, you will have to develop this information on your own.

You can divide your procedures into logical categories. Here is a specific list of procedures we would recommend you develop for a typical CNC machining center. Very similar procedures would be required for any form of CNC machine tool. If the operator has this kind of information at his or her fingertips while learning to run a CNC machine tool, running the machine will be much easier!

Manual Sequences

To start machine
To do a manual reference return
To manually start spindle
To manually jog axes
To use the handwheel to cause axis motion
To manually load tools into spindle
To manually load tools into magazine
To manually turn on coolant
To make axis displays read zero or any number
To enter tool offsets (length and radius)
To manually turn on mirror image
To manually select inch or metric mode.

Manual Data Input Sequences

To use MDI to change tools
To use MDI to turn on spindle
To use MDI to do a reference return
To use MDI to move axes.

Program Loading And Saving Sequences

To load programs into memory by tape
To load programs into memory by RS-232 port
To load programs into memory through keyboard
To punch programs from memory to tape punch or computer.

Program Display And Editing Sequences

To display a directory of the programs in memory
To delete a whole program from memory
To search other programs in memory
To search to words inside a program
To alter words in memory
To delete words and commands in memory
To insert words and commands in memory.

Setup Sequences

To measure program zero positions
To measure tool length information.

Program Running Sequences

To verify programs
To run verified programs in production
To run from the beginning of any tool.

This is the ninth article in a 10 part series about the key concepts of CNC. To start at the beginning, read this article.

Next Article - Key Concept Number 10 - Verifying CNC Programs Safely.

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