John Miller

John Miller President

Toolholders

Making the Most of Mixed Toolholder Assemblies

While nearly all ER systems will have cross compatibility, they’ll have small differences across manufacturers that make their implementation at the shop level not as standard.

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Measurement

Considerations for Adding CMM Capabilities to Your Shop

CMMs may provide simple efficiency gains, but if you look deeper, the machine unlocks more complex work for your shop.

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Parts and Programs: Setup for Success

Tips for program and work setups that can simplify adjustments and troubleshooting.

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How Summer Heat is Affecting Your Parts

All machines have thermal shift. Follow these tips to keep your tolerances tight even as shop temperatures flucatuate in the warmer months.

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Cutting Tools

How to Troubleshoot Issues With Tool Life

Diagnosing when a tool is failing is important because it sets an expectation and a benchmark for improvements. Finding out why gives us a clue for how to fix it.

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Basics

Custom Workholding Principles to Live By

Workholding solutions can take on infinite forms and all would be correct to some degree. Follow these tips to help optimize custom workholding solutions.

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Basics

Tips for Investing Intelligently When Upgrading a Shop on a Budget

Working on a tight budget is not easy, but these tips can help you make the most of your free capital.

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Adjusting CAM Tolerance and Machine Modes to Fix Faceting Issues

Fixing an issue often requires fine tuning of both CAM tolerances and the machine mode for full optimization and process reliability.

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Basics

How to Optimize Operator Efficiency on Any Shop Floor

Striking the perfect balance of person to machine is unique to each shop and can depend on a number of factors, including the type of work a shop undertakes, the available equipment, staffing levels, scheduling and more.

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Cutting Tools

Considerations for Properly Implementing Advanced Tool Materials

Many shops incorrectly assume advanced tools are plug and play. The tools may fit into existing tool holders, or even into the same shell mill pockets or turning pocket as carbide inserts, but that’s where the similarities end.

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Strategies for Expanding a Shop the Right Way

It’s very easy to get paralyzed by all the directions you can go when upgrading a shop, but breaking this decision into its simplest forms can help curb future buyer’s remorse.

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Solving Process Issues With a Detail-Oriented Approach

It is essential for a machinist and a shop to have the discipline to pause a process and reassess when encountering issues, even when schedules are tight.

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Mastercam 2025 Now Available
Methods
Hyundai WIA SE2600SY
Schunk
Horn USA
Schunk