Measurement Tools for Machining
Measurement tools are used to verify that a part’s dimensions conform to required tolerances. They include calipers, micrometers, gages, CMMs and profilometers.
Hwacheon Machinery America, Inc.
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VIEW ALLHow to Evaluate Measurement Uncertainty
Manufacturing and measurement are closely coupled. An important consideration for the use of measurement results is the associated measurement uncertainty. This article describes common metrology terms and provides an example uncertainty analysis.
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If you want to streamline production and be competitive in the industry, you will need far more than a standard three-axis CNC mill or two-axis CNC lathe and a few measuring tools.
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The two types of fixed-body plug gages are both accurate, fast and easy to use. Consider these factors when selecting one for your gaging application.
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Verifying parts is essential to documenting quality, and there are a few best practices that can make the quality control process more efficient.
Read MoreHow to Calibrate Gages and Certify Calibration Programs
Tips for establishing and maintaining a regular gage calibration program.
Read MoreHow to Choose the Correct Measuring Tool for Any Application
There are many options to choose from when deciding on a dimensional measurement tool. Consider these application-based factors when selecting a measurement solution.
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The MarSurf CD 140 AF is designed to measure many different kinds of workpieces, making it suitable for a wide range of measurement tasks.
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Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.
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Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.
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Read MoreUsing Air to Measure Squareness
Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.
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Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.
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Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.
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Read MoreFAQ: Measurement
What is a caliper?
Calipers, which can be Vernier, dial or digital, are versatile tools for basic length measurement. They can be used on the shop floor, in the inspection room or even in the home by hobbyists.
Source: Caliper Tips And Tricks
What is a micrometer?
A micrometer consists of two opposing surfaces, a stationary anvil and a moveable spindle. On most micrometers, these hardened steel or carbide-tipped contact surfaces are flat. However, micrometers can also be equipped with contact tips with unique forms for measuring special part characteristics.
Convenience is one of the reasons the micrometer is often the tool of choice for length/diameter measurements. The basic micrometer provides direct size information quickly, has high resolution and is easily adaptable to many different measurement applications.
What is a gauge?
Gages are indirect reading instruments. The measurement units live not on the scale but off-site (for example, in a calibration room), and a master or other standard object acts as their substitute. The workpiece is compared against the master and only indirectly against the measurement units. The gage thus evaluates not the dimension itself, but the difference between the mastered dimension and the workpiece dimension. Examples of these comparative gages include an adjustable bore gage, mechanical snap gages or bench stands with dial indicators.
Gages tend to be faster and more accurate than measuring instruments. This is because they are dedicated to a particular size, and over their short range, they produce higher resolution and hence, greater accuracy.
What does CMM mean?
A coordinate measuring machine (CMM) is a measurement tool that consists of a motion system, a probing system, a computer and measurement software.
Source: Machining 101: What Are Coordinate Measuring Machines?
Measurement Supplier Categories
- Flatness Measuring Equipment
- Gages, Mechanical
- Laser Measurement Systems
- Calibration Equipment
- Comparators, Optical & Other
- Surface Finish Measuring Equipment
- Gages, Electronic/Digital
- Coordinate Measuring Machines, Portable
- Coordinate Measuring Machines (CMMs)
- Data Collection Devices for Gaging, SPC, etc.
- Roundness Measuring Equipment